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Chicago Electric 67561 manual

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Table of contents for the manual

  • Page 1

    3050 RA TED W A TTS/3500 MAX. W A TTS GASOLINE GENERA T OR CERTIFIED IN CALIFORNIA Model 67561 SET UP , OPERA TING, AND SER VICING INSTRUCTIONS Visit our website at: http://www .harborfreight.com Read this material before using this product. Failure to do so can result in serious injury . SA VE THIS MANUAL. Copyright © 2009 by Harbor Freight T ool[...]

  • Page 2

    Page 2 For technical questions, please call 1-800-444-3353. SKU 67561 CONTENTS IMPORT ANT SAFETY INFORMA TION ............................ 3 AC APPLICA TIONS ............................ 6 EXTENSION CORDS ......................... 7 BASIC SPECIFICA TIONS ............. 8 FUNCTIONS ....................................... 8 UNP ACKING ................[...]

  • Page 3

    Page 3 For technical questions, please call 1-800-444-3353. SKU 67561 SA VE THIS MANUAL Keep this manual for the safety warnings and precautions, assembly , operating, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product ha[...]

  • Page 4

    Page 4 For technical questions, please call 1-800-444-3353. SKU 67561 A spark arrestor may be required. The operator should contact local re agencies for laws or regulations relating to re prevention requirements. Set up and use only on a at, level, 4. well-ventilated surface. Wear ANSI-approved safety goggles, 5. heavy-duty work gloves, a[...]

  • Page 5

    Page 5 For technical questions, please call 1-800-444-3353. SKU 67561 Parts, especially exhaust system 12. components, get very hot during use. Stay clear of hot parts. Do not cover the engine or equipment 13. during operation. Keep the equipment, engine, and 14. surrounding area clean at all times. Use the equipment, accessories, etc., in 15. acco[...]

  • Page 6

    Page 6 For technical questions, please call 1-800-444-3353. SKU 67561 AC APPLICA TIONS Before connecting an appliance or 1. power cord to the generator: Make sure that it is in good working order . Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate 2. abnormally , becomes sluggish or stop[...]

  • Page 7

    Page 7 For technical questions, please call 1-800-444-3353. SKU 67561 Extension Cords Grounded 1. tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord. As the distance from the supply 2. outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequate[...]

  • Page 8

    Page 8 For technical questions, please call 1-800-444-3353. SKU 67561 BASIC SPECIFICA TIONS Fuel T ype 91+ octane premium unleaded gasoline Capacity 4 Gallons Engine Oil T ype SAE 10W-30 above 32°F SAE 5W-30 at 32°F or below Capacity 2/3 Quart with Low Oil Shutdown Sensor Spark Plug Gap 0.024” - 0.031” Run T ime @ 50% Load 9 Hours with full t[...]

  • Page 9

    Page 9 For technical questions, please call 1-800-444-3353. SKU 67561 CONTROLS Note: Be sure to use the proper plug for the amps needed. Plug for up to 20A Figure 1 Plug for up to 15A 120V Duplex Receptacle for 15A or 20A plugs Engine Power Switch Power Indicator Light AC Circuit Breaker Switch 120 V~ Duplex Receptacle 120 V~ T wist Lock Receptacle[...]

  • Page 10

    Page 10 For technical questions, please call 1-800-444-3353. SKU 67561 OPERA TING INSTRUCTIONS Read the ENTIRE IMPORT ANT SAFETY INFORMA TION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. TO PREVENT SERIOUS INJUR Y : Operate only with proper spark arrestor installed. Opera[...]

  • Page 11

    Page 1 1 For technical questions, please call 1-800-444-3353. SKU 67561 bottom edge of the oil ll hole before each start-up. CAUTION! DO NOT run the engine with low oil or no oil; the engine will be permanently damaged. Checking and Filling Fuel Check the fuel level. If the fuel level is 1. more than 1” below the ll neck of the fuel tank, a[...]

  • Page 12

    Page 12 For technical questions, please call 1-800-444-3353. SKU 67561 Break-in Period Breaking-in the engine will help 1. to ensure proper equipment and engine operation, and will extend the engine’s lifespan. The warranty is void if the engine is not broken in properly . The rst 20 hours of operation is the break-in period. During the rst[...]

  • Page 13

    Page 13 For technical questions, please call 1-800-444-3353. SKU 67561 Note: If an overloaded circuit causes the AC Circuit Breaker to switch off, reduce the electrical load on the circuit and wait a few minutes before resetting the circuit breaker . The DC terminal may be used 7. to operate 12 V olt DC portable appliances only . CAUTION! Do not us[...]

  • Page 14

    Page 14 For technical questions, please call 1-800-444-3353. SKU 67561 TECHNICAL SPECIFICA TIONS Engine T ype 4 Stroke, OHV Bore x Stroke 70 x 54mm Compression Ratio 8.5:1 Displacement 208cc Fuel T ype 91+ octane premium unleaded gasoline Capacity 4 Gallons Engine Oil T ype SAE 10W-30 above 32° F SAE 5W-30 at 32° F or below Capacity 2/3 Quarts Sp[...]

  • Page 15

    Page 15 For technical questions, please call 1-800-444-3353. SKU 67561 The air cleaner cover is held in place 2. by clamps. Remove the clamps and the cover . Remove the air lter element. 3. Cleaning: 4. There are two foam lter elements. a. W ash them in warm water and mild liquid soap several times. Rinse. Squeeze out excess water and allow i[...]

  • Page 16

    Page 16 For technical questions, please call 1-800-444-3353. SKU 67561 Cleaning, Maintenance, and Lubrication Schedule Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if equipment operates unusually , check systems immediately . The maintenance needs of each piece of equipment will differ depending[...]

  • Page 17

    Page 17 For technical questions, please call 1-800-444-3353. SKU 67561 Cover and store in a dry , well- 4. ventilated area out of reach of children. Before starting the engine after 5. storage, keep in mind that untreated gasoline will deteriorate quickly . Place a container below the carbure- a. tor bowl and drain the fuel from the fuel tank and c[...]

  • Page 18

    Page 18 For technical questions, please call 1-800-444-3353. SKU 67561 Engine T roubleshooting Problem: Low power output. Engine bogs down or dies under load. Excess exhaust or unburned fuel in exhaust. See chart below: Engine System Possible Cause Possible Solution Ignition System Incorrect Ignition T iming Adjust Engine Advance Angle Fuel Supply [...]

  • Page 19

    Page 19 For technical questions, please call 1-800-444-3353. SKU 67561 Engine not run- ning Smoothly Poor Fuel quality . 1. Incorrect choke setting. 2. Incorrect T iming. 3. Replace fuel with 91+ octane premium 1. unleaded gasoline. Adjust the choke. 2. Have the timing checked by a qualied 3. technician. Problem: Engine stops suddenly while runn[...]

  • Page 20

    Page 20 For technical questions, please call 1-800-444-3353. SKU 67561 Equipment T roubleshooting Problem Possible Causes Probable Solutions Engine Will Not Start No fuel in tank. 1. Engine Switch in OFF position. 2. Fuel V alve turned OFF . 3. Engine Oil level low . 4. No spark at spark plug. 5. No fuel reaching carburetor . 6. Rell the fuel ta[...]

  • Page 21

    Page 21 For technical questions, please call 1-800-444-3353. SKU 67561 Main Parts List Part Description Qty 1 Gasoline Engine, UP170,7.0HP 1 2 Front Cover 1 3 Rotor assy 1 4 Stator assy 1 5 Protection board 1 6 Rear cover 1 7 White grounding wire 1 8 Connection pole 1 9 Carbon Brush 1 10 Rear cover 1 11 3kw Automatic V oltage Regulator 1 12 Shock A[...]

  • Page 22

    Page 22 For technical questions, please call 1-800-444-3353. SKU 67561 Ť ^ ᆦ Ţ Ť Ţ ᆦ ᆦ Ť ᆦ ᆦ ^ ᆦ Ť ᆦ 72 $ $ Ť ᆦ ^ ᆦ Ť ᆦ ᆦ Main Assembly Diagram[...]

  • Page 23

    Page 23 For technical questions, please call 1-800-444-3353. SKU 67561 Parts List and Diagram A - Crankcase Assembly Part # Description Qty a 1 Drain Plug 2 a 2 Drain Plug W asher 2 a 3 Crankshaft Oil Seal 2 a 4 Crankcase 1 a 5 Regulating Sway Bar 1 a 6 W asher 1 a 7 Split Pin 1 a 8 Regulating Shaft 1 Part # Description Qty a 9 Snap Ring 1 a 10 Dri[...]

  • Page 24

    Page 24 For technical questions, please call 1-800-444-3353. SKU 67561 Parts List and Diagram B - Cylinder Head Assembly Part # Description Qty b 1 Bolt m 6 x 12 6 b 2 Cylinder Head Cover 1 b 3 Cylinder Head Cover Gasket 1 b 4 V alve Rocker Assembly 1 b 5 Push Guide 1 b 6 Cap 1 b 7 Exhaust Spring Seat 1 b 8 Intake Spring Seat 1 b 9 V alve Spring 2 [...]

  • Page 25

    Page 25 For technical questions, please call 1-800-444-3353. SKU 67561 Parts List and Diagram C - Crankshaft, Piston, Connecting Rod, Camshaft and Flywheel Assemblies Part # Description Qty c 1 Piston Ring Set 1 c 2 Piston Ring Circlip 2 c 3 Piston 1 c 4 Piston Pin 1 c 5 Connecting Rod Assembly 1 c 6 Crankshaft Assembly 1 Part # Description Qty c 7[...]

  • Page 26

    Page 26 For technical questions, please call 1-800-444-3353. SKU 67561 Parts List and Diagram D - Recoil Starter and Ignition Coil Assembly Part # Description Qty d 1 Engine Switch 1 d 2 Fan Hood 2 d 3 Bolt m 6 x 12 5 d 4 Bolt m 6 x 8 4 d 5 Recoil Starter Assembly 1 d 6 Complete Shroud 1 Part # Description Qty d 7 Diode 1 d 8 Oil Sensor 1 d 9 Bolt [...]

  • Page 27

    Page 27 For technical questions, please call 1-800-444-3353. SKU 67561 Parts List and Diagram E - Air Cleaner and Mufer Assembly Part # Description Qty e 1 Air Cleaner Assembly 1 e 2 Nut m6 2 e 3 Air Duct 1 Parts List and Diagram F - Fuel Supply System Part Description Qty f 1 Pipe Clamp 2 f 2 Fuel Pipe m 4.5 x 170 1 f 3 Intake Gasket 1 f 4 Conn[...]

  • Page 28

    Page 28 For technical questions, please call 1-800-444-3353. SKU 67561 Parts List and Diagram G - Starter and Generator Assembly Part # Description Qty g 1 Starting Motor Assembly 1 g 2 Bolt m6 x 28 1 g 3 Bolt m6 x 32 1 g 4 Crankcase 1 g 5 Charge Coil 1 Part # Description Qty g 6 Bolt m6 x 35 2 g 7 Clamp Cord 1 g 8 Bolt m6 x 12 2 g 9 Flywheel 1 Rec[...]

  • Page 29

    Page 29 For technical questions, please call 1-800-444-3353. SKU 67561 Wiring Diagram[...]

  • Page 30

    Page 30 For technical questions, please call 1-800-444-3353. SKU 67561 LIMITED 1 YEAR / 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/ motor , the belt[...]

  • Page 31

    Page 31 For technical questions, please call 1-800-444-3353. SKU 67561 Owner ’ s Warranty Responsibilities As the engine owne r , you are respo nsibl e for the performa nce • of the required maintenance listed in your Owner’s Manual. HFT recommends that you retain all receipts covering maintenance on your engine, but HFT cannot deny warranty [...]