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Chicago Electric 92456 manual

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Table of contents for the manual

  • Page 1

    GENERA T OR SET 6.5 HP - RECOIL ST AR T - 2600W/2800W RA TED Model 92456 OPERA TING INSTRUCTIONS ® 3491 Mission Oaks Blvd., Camarillo , CA 93011 Visit our W eb site at http://www .harborfreight.com Cop yright © 2004 b y Harbor F reight T ools ® . All r ights reser v ed. No por tion of this manual or any ar twork contained herein ma y be reproduc[...]

  • Page 2

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 2 PR ODUCT SPECIFICA TIONS SA VE THIS MANU AL Y ou wil l need th is man ual f or the sa f ety w ar ning s and pre cauti ons , oper ating , inspe c- tion, maintenance and cleaning procedures, par ts list and assembly diag ram. K eep your inv oice with this manual. Wr ite the inv oi[...]

  • Page 3

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 3 GENERAL SAFETY R ULES W ARNING! READ AND UNDERST AND ALL INSTR UCTIONS Failure to f ollow all instructions listed below ma y result in electric shock, fire , and/or serious injury . SA VE THESE INSTRUCTIONS W ORK AREA Keep your work area clean and well lit. Cluttered benches an[...]

  • Page 4

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 4 A void body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded. Do not expose power tools to rain or wet conditions. W ater enter ing a generator will increase the risk of elec[...]

  • Page 5

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 5 GENERA T OR USE AND CARE Make sure the P ower Switch is in its “OFF” position and disconnect the spark plug wire before making any adjustments, changing accessories, or storing the generator . Such pre ventiv e safety measures reduce the r isk of star ting the generator acci[...]

  • Page 6

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 6 SPECIFIC PR ODUCT W ARNINGS AND PRECA UTIONS 1. W ARNING! P eople with pacemakers should consult their ph ysician(s) be- f ore using this product. Electromagnetic fields in close pro ximity to a hear t pace- maker could cause interf erence to or f ailure of the pacemaker . INST[...]

  • Page 7

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 7 1. Gasoline fuel and fumes are flammable , and potentially explosiv e. Use proper fuel storage and handling procedures . Alwa ys hav e multiple ABC class fire e xtin- guishers nearby . 2. K eep the Generator and surrounding area clean at all times. 3. When spills of fuel or oi[...]

  • Page 8

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 8 MECHANICAL PRECA UTIONS 1. AL W A YS mak e sure the P ower Switch is in its “OFF” position. Disconnect the spark plug wire, and allow the Engine to completely cool bef ore carr ying out maintenance. 2. Check f or damaged par ts. Bef ore using the Generator , any par t that a[...]

  • Page 9

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 9 NOISE PRECA UTIONS 1. Prolonged e xposure to noise le vels abo v e 85 dBA is hazardous to hear ing. Al- wa ys wear ANSI approv ed ear protection when operating or working around the Generator when it is running. ELECTRICAL PRECA UTIONS 1. All connections and conduits from the Ge[...]

  • Page 10

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 10 8. K eep all electr ical equipment clean and dr y . Replace any wiring where the insu- lation is crac ked, cut, abr aded or otherwise degraded. Replace ter minals that are worn, discolored, or corroded. K eep ter minals clean and tight. 9. Insulate all connections and disconnec[...]

  • Page 11

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 11 5. Place the Generator as close as possib le to the electrical tools and equipment being pow ered to reduce the length of e xtension cords. 6. If the Generator in located indoors the Engine e xhaust must be ventilated to the outdoors using leakproof , heat resistant, fle xible[...]

  • Page 12

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 12 GROUND CONNECT OR (8) #6 A WG GROUNDING WIRE (NO T INCLUDED) GROUNDING R OD (NO T INCLUDED) FIGURE B OIL DIPSTICK (65A) FIGURE C FUEL T ANK (30B) FUEL T ANK CAP (33) FUEL GA UGE (34) ENGINE PO WER SWITCH (2)[...]

  • Page 13

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 13 3. Bef ore the first use, remo ve the Fuel T ank Cap (33) and fill the Fuel T ank (30B) with unleaded gasoline. Then, replace the Fuel T ank Cap. Thereafter , check the Engine’ s Fuel Gauge (34) f or the amount of unleaded gasoline in the Fuel T ank. If necessar y , refill[...]

  • Page 14

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 14 5. ENGINE PO WER SWITCH (2) ON OFF FIGURE F T ur n the Engine P ower Switch (2) to its “ON” position. (See Figure F .) 6. FIGURE G ST ART HANDLE (41A) 120 V OL T DUEL OUTLETS (6) Hold the Star t Handle (41A) loosely and pull it slowly se ver al times to allow the gasoline t[...]

  • Page 15

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 15 P owering 120 V olt A C T ools And Equipment: 1. Prior to powering tools and equipment, make sure the Gener ator’ s rated v oltage, and amperage capacity (115 V A C / 20 Amps) is adequate to supply all electri- cal loads that the unit will pow er . If powering e xceeds the Ge[...]

  • Page 16

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 16 5. 10 AMP DC FUSE (9) POSITIVE (+) DC TERMINAL (7) NEGA TIVE (-) DC TERMINAL (7) FIGURE H When finished using the Generator , tur n the Engine P ow er Switch (2) to its “OFF” position. T ur n the Fuel V alve (40B) to its “OFF” position. Then, disconnect the electrical [...]

  • Page 17

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 17 F ollow all maintenance procedures as outlined in the Engine Maintenance Sched- ule below at the specified intervals . In addition, obser ve the f ollowing details: Before each use: chec k to make sure the Engine’ s oil le vel is adequate. If neces- sar y , fill the Engine?[...]

  • Page 18

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 18 NO TE: Some par ts are listed and shown f or illustration pur poses only , and are not a vail- able individually as replacement parts. P ARTS LIST PLEASE READ THE FOLLO WING CAREFULL Y THE MANUF A CTURER AND/OR DISTRIBUT OR HAS PR O VIDED THE P AR TS LIST AND ASSEMBL Y DIA GRAM[...]

  • Page 19

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 19 ASSEMBL Y DIA GRAM REV 06/06[...]

  • Page 20

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 20 P ARTS LIST - CONTINUED NO TE: Some par ts are listed and shown f or illustration pur poses only , and are not a vail- able individually as replacement parts. P ar t Description Qty . 1A Muffler 1 2A Cylinder Head Bolt 4 3A Cylinder Head Cov er Bolt 4 4A Cylinder Head Cov er 1[...]

  • Page 21

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 21 ASSEMBL Y DIA GRAM - CONTINUED 78A 79A 80A 77A 76A 75A 74A 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A 33A 36A 37A 38A 39A 40A 41A 42B 43A 44A 45A 46A 47A 48B 49A 50A 51A 52A 53A 54A 55A 56A 57A 17A 35A [...]

  • Page 22

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 22 WIRING DIA GRAM[...]

  • Page 23

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 23 California and United States Emission Control Def ects W arranty Statement The California Air Resources Board (herein CARB), the United States Environmental Protection Agency (herein EP A), and Harbor F reight T ools ® (herein HFT) are pleased to e xplain the emission control [...]

  • Page 24

    SKU 92456 For technical questions, please call 1-800-444-3353. P age 24 1. Length of Covera ge HFT warrants to a first retail purchaser and each sub- sequent purchaser that the engine is free from defects in materials and wor kmanship that cause the failure of warranted par ts for a period of two (2) years after the date of delivery to the first [...]