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Chicago Electric 93802 manual

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Table of contents for the manual

  • Page 1

    ® 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our W eb site at: http://www .harborfreight.com Copyright © 2006 by Harbor F reight T ools ® . All r ights reser v ed. No por tion of this instruction sheet or any artwork contained herein may be reproduced in any shape or f or m without the express written consent of Harbor F reight T ools. F[...]

  • Page 2

    SKU 93801/93802 For technical questions, please call 1-800-444-3353. PAGE 2 SAFETY W ARNINGS AND PRECA UTIONS 1. W ARNING! A v oid risk of fire. Prior to installation remove the cables from the negative terminals of all the batteries on your vehicle. 2. Inhalation Hazard! Do not operate an engine in a closed area or in a poorly v entilated area. Wh[...]

  • Page 3

    SKU 93801/93802 For technical questions, please call 1-800-444-3353. PAGE 3 PR ODUCT SPECIFICA TIONS PRODUCT APPLICA TIONS 1. Make sure to thoroughly review the Applications Chart below prior to installing the Isolator . These Group designations are pertinent when reading all subse- quent instructions in this manual. 2. NOTE: All vehicle/part makes[...]

  • Page 4

    SKU 93801/93802 For technical questions, please call 1-800-444-3353. PAGE 4 GENERAL INST ALLA TION INSTRUCTIONS PR ODUCT USA GE: The Batter y Isolator allows maintenance-free and deep cycle batteries to be properly charged and also offers dual battery control. 1. IMPORT ANT: If you are installing the Isolator on a T oy ota (Alter nator Group 2) or [...]

  • Page 5

    SKU 93801/93802 For technical questions, please call 1-800-444-3353. PAGE 5 8. Locate the “B A T” ter minal at the rear of the alternator . Disconnect ALL the wires (including the voltage regulator sensing wire if present) from the BA T terminal of the alternator . Reconnect these same wires to the #1 terminal of the Isolator. Lengthen the wire[...]

  • Page 6

    SKU 93801/93802 For technical questions, please call 1-800-444-3353. PAGE 6 1 0 . Mount a circuit breaker (not included) as near to the auxiliary battery as possible, but away from engine or exhaust heat (See “Recommended Wire Size/Circuit Breaker” Chart for proper size). Connect one end of a new wire of the proper size to the “2” terminal [...]

  • Page 7

    SKU 93801/93802 For technical questions, please call 1-800-444-3353. PAGE 7 SPECIAL INSTRUCTIONS FOR FORD INST ALLA TIONS (1985 AND LA TER) 1. NOTE: This section applies to Ford alternators with 2 plug-in connections. If your alternator has an output bolt, return to Step #10 of the “General Installa- tion Instructions” (page 6). 2. CA UTION! Di[...]

  • Page 8

    SKU 93801/93802 For technical questions, please call 1-800-444-3353. PAGE 8 ELECTRICAL TEST PROCEDURES 1. NO TE: Connect the negativ e test lead to the negative (–) terminal on the batter y . T esting With The Engine Not Running: The #1 ter minal of the Isolator should read vehicle battery voltage . The #2 terminal should read auxiliary batter y [...]

  • Page 9

    SKU 93801/93802 For technical questions, please call 1-800-444-3353. PAGE 9 Part # Description Qty. 1 Batter y Isola tor 1 2 Hex Nut (5/16” x 1-1/ 4” STD Thread) 3 3 Hex/Sp eed Nut (5/16” x 1-1/4” STD Thread) 3 4 Hex Head Sheet Metal Screw (#10) 4 5 Split -Lock Washer (1/4” I. D.) 4 6 Split -Lock Washer (5/16” I. D.) 3 P ARTS LIST AND A[...]