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Chicago Electric 96035 manual

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Table of contents for the manual

  • Page 1

    2.5 Horsepower industrial breaker Hammer kit model 96035 set up and opera ting instructions Visit our website at: http://www .harborfreight.com read this material before using this product. Failure to do so can result in serious injury . sa Ve tHis manual. Copyright © 2007 by Harbor Freight T ools ® . All rights reserved. No portion of this manua[...]

  • Page 2

    Page 2 For technical questions, please call 1-800-444-3353. SKU 96035 sa Ve tHis manual Keep this manual for the safety warnings and precautions, assembly , operating, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product ha[...]

  • Page 3

    Page 3 For technical questions, please call 1-800-444-3353. SKU 96035 a power tool will increase the risk of electric shock. do not abuse the cord. never use c. the cord for carrying, pulling or unplugging the power tool. keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. when[...]

  • Page 4

    Page 4 For technical questions, please call 1-800-444-3353. SKU 96035 maintain power tools. check for e. misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’ s operation. if damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. ke[...]

  • Page 5

    Page 5 For technical questions, please call 1-800-444-3353. SKU 96035 chemicals known [to the State of California] to cause cancer , birth defects or other reproductive harm. Some examples of these chemicals are:  ?[...]

  • Page 6

    Page 6 For technical questions, please call 1-800-444-3353. SKU 96035 grounding to preVent electric sHock and dea tH From incorrect grounding wire connection: Check with a qualied electrician if you are in doubt as to whether the outlet is properly grounded. do not modify the power cord plug provided with the tool. never remove the grounding pro[...]

  • Page 7

    Page 7 For technical questions, please call 1-800-444-3353. SKU 96035 If you are using one extension cord for 5. more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (see t able a.) If you are using an extension cord 6. outdoors, make sure it is marked with the ?[...]

  • Page 8

    Page 8 For technical questions, please call 1-800-444-3353. SKU 96035 speciFica tions Electrical Input 120 V~ / 60 Hz / 15 A Blows Per Minute 1030 BPM T ool Mount  Chisel 1 Bull Point (Included) Weight 77 lb. unp acking When unpacking, make sure that the item is [...]

  • Page 9

    Page 9 For technical questions, please call 1-800-444-3353. SKU 96035 instructions For putting int o use read the entire import ant saFetY inForma tion section at the beginning of this manual including all text under subheadings therein before set up or use of this product. to preVent serious injur Y From accident al opera tion: release the t rigge[...]

  • Page 10

    Page 10 For technical questions, please call 1-800-444-3353. SKU 96035 installing a chisel Chisels come with or without collars. Figure 1 shows installation of a chisel without a collar (the included chisel is without a collar). Figure 2 shows installation of a chisel with a collar . note: If the Chisel doesn’t slide in easily , apply some grease[...]

  • Page 11

    Page 1 1 For technical questions, please call 1-800-444-3353. SKU 96035 with a collar: Retaining Ring Figure 2 1.  40° to the second engaging position as shown in Figure 2. Insert the collared chisel. 2. Return the retaining ring to it[...]

  • Page 12

    Page 12 For technical questions, please call 1-800-444-3353. SKU 96035 opera ting instructions read the entire import ant saFetY inForma tion section at the beginning of this manual including all text under subheadings therein before set up or use of this product. w ork piece and work area set up Designate a work area that is clean and 1. [...]

  • Page 13

    Page 13 For technical questions, please call 1-800-444-3353. SKU 96035 Clearly mark the work area. 1. Plug in the Breaker Hammer . 2. Place the Chisel on the block you will be 3. breaking. note: carbon brushes (51) will wear during use. the breaker Hammer will cease functioning if the brushes are worn. this does not mean breaker Hammer is malfuncti[...]

  • Page 14

    Page 14 For technical questions, please call 1-800-444-3353. SKU 96035 Figure 3 Nut (91)  (92) Figure 6 3. Use a Wrench to loosen the Nut (91)  See Figure 6. Figure 7 Spline Axle (27) ?[...]

  • Page 15

    Page 15 For technical questions, please call 1-800-444-3353. SKU 96035 Figure 10 Carbon Brush (52) Carbon Brush Holder (53) Wire Fixing Board (50) Carbon Brush Holder Spring 7. Remove the Wire Board from the top of the Carbon Brush Holder (53). Then use [...]

  • Page 16

    Page 16 For technical questions, please call 1-800-444-3353. SKU 96035 maintenance and ser Vicing Procedures not specically explained in this manual must be performed only by a qualied technician. to preVent serious injur Y From accident al opera tion: release the t rigger and unplug the tool from its electrical outlet before performing any i[...]

  • Page 17

    Page 17 For technical questions, please call 1-800-444-3353. SKU 96035 t roubleshooting problem possible causes likely solutions T ool will not start. Cord not connected. 1. No power at outlet. 2. T ool’s thermal reset breaker 3. tripped (if equipped). Internal damage or wear . 4. (Carbon brushes or T rigger , for example.) Check that cord is plu[...]

  • Page 18

    Page 18 For technical questions, please call 1-800-444-3353. SKU 96035 please read tHe Following careFull Y              ?[...]

  • Page 19

    Page 19 For technical questions, please call 1-800-444-3353. SKU 96035 assembl Y dra wing 56 57 58 59 60 61 1 2 4 5 6 7 8 9 10 44 45 46 47 48 49 50 51 52 53 54 55 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 88 87 86 89 90 79 80 81 82 83 84 85 42 43 30 31 32 33 34 35 36 37 38 39 40 41 13 14 22 23 24 25 26 27 93 92 91 3 15 16 17 18 19 20 21 11[...]

  • Page 20

    Page 20 For technical questions, please call 1-800-444-3353. SKU 96035 record product’ s serial number Here: note: If product has no serial number , record month and year of purchase instead. note: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts. limited 90 da Y w arrantY Ha[...]