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Cissell CAB438C manual

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Table of contents for the manual

  • Page 1

    Operation/Maintenance An LSG Company 831 South First Street, P .O. Box 32270 Louisville, KY 40232-2270 Phone: (502) 587-1292 Sales Fax: (502) 585-3625 Service/Parts F ax: (502) 681-1275 Combination Slee v er , Bosom, Body and Y ok e Press Part No. AJ0975 March 2004 CSBBYMV CAB438C CAB438C www .cissellmfg.com Read and under stand these instruct ions[...]

  • Page 2

    [...]

  • Page 3

    © Copyright, Alliance Laundry Syst ems LLC – DO NOT COPY or TRANSMIT © Copyright 2004, Alliance Laundry Systems LLC All rights reserv ed. No part of the cont ents of this book may be reproduced or transmitted in an y form or by an y means without the e xpressed written consent of the publisher . AJ0975 1 Ta b l e o f Contents Safety Information[...]

  • Page 4

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 2 AJ0975 Notes[...]

  • Page 5

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 3 AJ0975 Safe ty Inf ormation Explanation of Safet y Messages Precautionary statements (“D ANGER, ” “W ARNING, ” and “CA UTION”), followed b y specific instructions, are found in this manual an d on machine decals. These precautions are intended for the personal safe[...]

  • Page 6

    © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Sa fet y In for ma ti o n AJ0975 4 9. Use press only for its intended purpose, f inishing garm ent s. 10. AL W A YS disconnect the press from electrical supply before attemp ting any service. Disconne ct the po wer cord by grasping the plug, not the cord. 11. Install the press [...]

  • Page 7

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 5 AJ0975 Operation Fr ont View of CSBBYMV CAB697N 1 Left End Guard 8 Slee ve Blo wer 2 Sleev e Extender Ar ms 9 Heat Exchanger , Bu ck Air Bags 3 Buck 10 Heat Exchanger , Sleev es 4 Mirror 11 Electrical Control P anel 5 Saf ety Bars 12 Fr o n t H e a d 6 W ater Spra y Gun 13 Ope[...]

  • Page 8

    © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Operation AJ0975 6 Rear View of CSBBYMV CAB83N 1 Exhaust Muffler 7 Blower , Buck Air Bags 2 Rear Head 8 Steam Inlet 3 Left End Guard 9 OSHA Approv e d Shut-Off V alv e at Air Inlet 4 Air Intake Filters 10 Air Inlet, Filter , Regulator and Lub ricator 5 Steam Solenoid V alve, Sl[...]

  • Page 9

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Operation 7 AJ0975 Operating Contr ols and Indicators Figure 3 CAB698N CAB89N 1 2 3 4 5 6 SEE DETAIL ABOVE 17 16 15 14 18 19 20 21 22 7 8 9 10 11 13 CAB698N CAB89N 12 15[...]

  • Page 10

    © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Operation AJ0975 8 Operating Contr o ls and Indicators Refer to Fi g u r e 3 . T abl e 1 (Contin ued) Contr ols or Indicators F unction P osition or Indication 1. Red stop button Stops electrical service to blower s, timers, and heat exchanger . Press to actuate. 2. Cycle timer[...]

  • Page 11

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Operation 9 AJ0975 T abl e 1 (Contin ued) Contr ols or Indicators F unction P osition or Indication 15. Sleev e extender rods Clamp cuffs and e xten d sleev es out ward for high quality fi nish. Extend shirt sleev es via foot pedal (item 11). Retract sleev e extender arms via sl[...]

  • Page 12

    © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Operation AJ0975 10 Resetting Air Cir cuit The air circuit must be reset before press can be used. Resetting is required if: ● Press has been shut do wn. ● Any safety bar o r red emergenc y stop button has been acti v ated. ● Gauge indicates 0 air pressu re. T o reset air[...]

  • Page 13

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Operation 11 AJ0975 Operating Instructions These instructions will provid e the best shirt pressing quality and prolong padding life. Pre-Operating Services Perform the follo wing servic es daily before using the press: 1. Check condition of buck padding and air bags. Replace if[...]

  • Page 14

    © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Operation AJ0975 12 P ost-Operating Services Perform the follo wing services after the f inal operation of the day or anytime press will be idle for an e xtended period of time: 1. T urn of f steam to buck slee ve opening s by pressing the steam Timer Selector switch to the off[...]

  • Page 15

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Operation 13 AJ0975 CSBBYMV Operation Sequence Single Operator . Refer to Fi g u r e 4 . A typical single operator shirt station consists of: ● One CSBBYMV sleev e, bo som, body and yoke press ● One collar and cuff press (CUCC) ● One collar post ● One damp box T o increa[...]

  • Page 16

    © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Operation AJ0975 14 Buck Dressing Instructions The steps listed belo w outline the procedure for dressing a shirt on the b uck. 1. Grasp shirt b y neck band with label side facing you. T urn to buck and swing the right arm of shirt ov er the buck (at the same time you are guidi[...]

  • Page 17

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Operation 15 AJ0975 6. Grasp one slee ve with gusset fa cing you. Ov erlap gusset of cuf f as if you are going to b utton cuf f so that air do es not escap e gusset. T he slee ve end is no w closed (do not b utton). Refer to Fi g u re 9 . Figure 9 7. T urn cuf f so gusset is fac[...]

  • Page 18

    © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Operation AJ0975 16 8. Press the left foot pedal to ex tend the slee ves and turn the buck v acuum on. 9. Notice a natural “ A” at shirt’ s placket. The gap at the bottom is related to shirt size. The lar g er shirts will ha ve a smal ler gap. Refer to F igure 13 . Figure[...]

  • Page 19

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Operation 17 AJ0975 13. Spray with water gun if neces sary . Refer to F igur e 15 . Figure 15 14. If necessary , mov e your hand in an upward direction ov er the pocket to remo ve an y air trapped inside. Refer to Fi g u re 1 6 . Figure 16 NO TE: Only excessive wrinkl es must be[...]

  • Page 20

    © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Operation AJ0975 18 18. Using your left hand , grasp the left slee ve just next to the yok e. Pull the shirt to your left and off the b uck. As the right side of shirt clears the buck, position the f ingers of your right hand so they catch the left side of shirt and slide to th[...]

  • Page 21

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Operation 19 AJ0975 Pa d d i n g Padding is v ery important to garment quality . Air bags which are worn or made from improper material cannot giv e good results. Ba g and cover assemblies purchased from different su ppliers can af fect shirt quality . Thirty ounce (30 oz.) flan[...]

  • Page 22

    © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Operation AJ0975 20 Quality T r oubleshooti ng Figure 20 Refer to Fi g u r e 2 0 . CAB263N CAB263N SHIRT Q U ALITY 1 1 4 3 2 3 7 5 5 7 6 4 T rouble Pr obable Cause Solution Damp patch es on slee ve (item 1) 1. Cycle time too short. Increase T imer . 2. Boiler pressure too low .[...]

  • Page 23

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Operation 21 AJ0975 T ab le 2 (Continu ed) T rouble Pr obable Cause Solution Rough dry dam p patches on sides (item 3) 1. Pressing cycle too short. Increase pressing time. 2. Shirt moisture retentio n is ov er 50%. Reduce moisture retention by increasing extract time or speed or[...]

  • Page 24

    © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Operation AJ0975 22 T ab le 2 (Continu ed) T rouble Pr obable Cause Solution Middle pleat is too long (ext ends do wn entire back of shirt) (item 6) 1. Holes in air bag do not allow air bags to fill out shirt. Replace bag and cov er assembly on b uck. 2. Collapsed hoses in blo [...]

  • Page 25

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 23 AJ0975 Maintenance General This section contains info rmation and instructions required to perform periodic inspections and lubricate the press. Shutdo wns due to unscheduled maintenance can be av oi ded or m inimized by: ● performing periodic inspectio ns as described and [...]

  • Page 26

    © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Maintenance AJ0975 24 P eriodic Inspections Ta b l e 3 Timer Intervals Operation o r Inspection Corrective Action Daily or as required V isually inspect the air intake filters. Replace when dirty . They are throwa way-type filters but can be cleaned once before discarding. V is[...]

  • Page 27

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Maintenance 25 AJ0975 Cleaning Air Filter Air filters remo ve foreign matter and condensate from supply air as it passes thro ugh f ilter . The frequency at which the f ilter baf fle plat e and f ilter element should be cleaned depends upon the amount of conden sate and foreign [...]

  • Page 28

    © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Maintenance AJ0975 26 Lubrication Monthly Lubrication Refer to Fi g u r e 2 1 , F i gur e 22 and Ta b l e 4 for lubrication points. T o av oid possible serious injury: • AL W A YS c lose air supply lin e shut-off valve AND lock-out air se rvice BEFORE performing lubricatio n [...]

  • Page 29

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Maintenance 27 AJ0975 Figure 22 90 120 160 40 CAB94N H HI-TEMP LUBRICANT ISO V G 32 GRADE OIL APPLICA TION OF SYMBOL G[...]

  • Page 30

    © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Maintenance AJ0975 28 Monthly Lubrication Refer to Fi g u r e 2 1 and F igur e 22 . Adjusting Air Line Lubricator Flow Rate The air system oil lu bricator should be adjusted so approximately one drop of oil e very ten machine cycles is metered into th e air system. The follo wi[...]

  • Page 31

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Maintenance 29 AJ0975 Filling Air Line Lubricator IMPOR T ANT : T o av oid o-ring leaks at th e top of the bowl, do not r emove bowl. Fill thr ough the oil f ill hole. Refer to item 2, F igure 23 . When oil le vel f alls belo w 1/4 full, refill the bo wl to 3/4 full (oil le vel [...]

  • Page 32

    © Copyright, Alliance Laundry Systems LLC – DO NO T COPY or TRANSMIT Maintenance AJ0975 30 Notes[...]