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Citizen CBM1000 manual

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Table of contents for the manual

  • Page 1

    CITIZEN Service Manual Model: CBM1000 Line Thermal Printer Rev . 1.00 Newly issued on Sep. 14. 1999 Ja Ja Ja Jap p p pa a a an n n n C C C CB B B BM M M M C C C Co o o or r r rp p p po o o or r r ra a a at t t ti i i io o o on n n n I I I In n n nf f f fo o o or r r rm m m ma a a at t t ti i i io o o on n n n S S S Sy y y ys s s st t t te e e em m [...]

  • Page 2

    CBM1000 Se rvice Man ual – 2 – CIT IZEN I I I IN N N NT T T TR R R ROD OD OD OD U U U UC C C CT T T TI I I IO O O ON N N N This m anual describe s the disass embly , reassem bly , and maint enance procedure s of the line thermal printer CBM1000. It is intended for fi eld maintenance men. F F F FE E E EA A A AT T T TU U U UR R R RE E E ES S S S [...]

  • Page 3

    CBM1000 Se rvice Man ual – 3 – CIT IZEN C C C CO O O ON N N NT T T TE E E EN N N NT T T TS S S S 1. HANDLING AND MAINTENAN CE OF PRINTE R .......................................................................... 5 2. SPECIFI CA TIONS ...............................................................................................................[...]

  • Page 4

    CBM1000 Se rvice Man ual – 4 – CIT IZEN 6.2 Circuit Di agram ........................................................................................................................37 6.2.1 Control PCB Assy (Serial I nterface D-sub 25)............................................................ 37 6.2.2 Control PCB Assy (Paral lel Interface) ..[...]

  • Page 5

    CBM1000 Se rvice Man ual – 5 – CIT IZEN 1 1 1 1. . . .H H H HA A A AN N N ND D D DL L L LI I I IN N N NG G G G A A A AN N N ND D D D M M M MA A A AI I I IN N N NT T T TE E E EN N N NA A A AN N N N CE CE CE CE O O O OF F F F P P P PR R R RI I I IN N N NT T T TE E E ER R R R See the User ’ s Ma nua l coming wit h the printer bod y .[...]

  • Page 6

    CBM1000 Se rvice Man ual – 6 – CIT IZEN 2 2 2 2. . . .S S S SP P P PE C EC EC ECI I I IF F F FI I I IC C C CA A A AT T T TI I I IO O O ON N N NS S S S 2 2 2 2. . . .1 1 1 1B B B Ba a a as s s si i i ic c c c S S S Sp p p pe e e ec c c ci i i if f f fi i i ic c c ca a a at t t ti i i io o o on n n ns s s s Model Item CBM1000 – RF 120S/A CBM100[...]

  • Page 7

    CBM1000 Se rvice Man ual – 7 – CIT IZEN 3 3 3 3. . . .D D D DI I I IS S S SA A A ASS SS SS SSE E E EM M M MB B B BL L L LY Y Y Y A A A AN N N ND D D D REA REA REA REASS SS SS SSE E E EM M M MB B B BL L L LY Y Y Y For mainte nance oper at io ns, note the followi ng : Notes: (1) Do not di sassem ble/rea ssemble or adjust the machi ne, if it f unc[...]

  • Page 8

    CBM1000 Se rvice Man ual – 8 – CIT IZEN 3 3 3 3. . . .1 1 1 1D D D Di i i is s s sa a a as s ss ss sse e e em m m mb b b bl l l ly y y y P P P Pr r r ro o o oc c c ce e e ed d d du u u ur r r re e e e Disasse mbly proc edure con s ist s of the following tw o sect ions. • M ain body • M echanism 3 3 3 3. . . .1 1 1 1. . . .1 1 1 1D D D Di i [...]

  • Page 9

    CBM1000 Se rvice Man ual – 9 – CIT IZEN 3. Remo v i ng the T op Cover S A (1) Remove the pri nter cove r SA. (2) Remove the two screws M 3 × 6 (ST). While u nhooking the part “ B” o f the frame from the top cover SA, lift the top cover . At this tim e, avoid the power switch. (3) Unhook t he operation pan el cable from the cable ho lder , [...]

  • Page 10

    CBM1000 Se rvice Man ual – 10 – CIT IZEN 5. Remov i ng the Contr ol PCB Assy (1) Remove the mecha ni sm unit. (2) Remove the two screws M 3 × 6 (ST). (3) Lift the front part of the con trol PCB assy to disengage t he power switc h from the switch guide of the bottom chassis S A. Then pull the co ntrol PCB assy tow ard you to remove it. 6. Remo[...]

  • Page 11

    CBM1000 Se rvice Man ual – 11 – C ITIZE N 7. Removing the T ear Bar (1) Open t h e print er cover . (2) Remove the tea r bar from the printer cover SA by pulling it as show n in the figure. Note on reas sem bling: When r eassem bling, pr ess-fit it to the printer cover . 8. Remov i ng the Operat i on Pane l S A and Front C over (1) Remove the t[...]

  • Page 12

    CBM1000 Se rvice Man ual – 12 – CIT IZEN 10. Removing the Seri al IF Plate (1) Remove the co ntro l PCB assy . (2) Straighten the projectio ns of the serial IF plate and remov e it from the bottom chassis S A. (For serial IF type) (3) Remove the o ne screw M3 × 6 for frame ground (FG) and rubber feet from the bottom chassis. 3 3 3 3. . . .1 1 [...]

  • Page 13

    CBM1000 Se rvice Man ual – 13 – CIT IZEN 2. Removing the Platen SA (1) Whi le pushing the pre ssure arm downw ardly , turn the plat en bush ing by 90 degr ees in either dir ection. (Then, the flat surfaces of the left side plate n bush ing ar e set i n verti cal.) (2) Lift the left side platen SA to disengage it from the U- shaped groove on t h[...]

  • Page 14

    CBM1000 Se rvice Man ual – 14 – CIT IZEN 4. Removing the Gears (1) Remove the two scr ews M3 × 6 (ST) and remove the gear holder . (2) Remove the re duction gear and idle gear from the gear holder , in that order . Note on reas sem bling: Apply grease (Molykote EM-10L) to the shafts of t he g ear holder . 5. Removing the Auto Cu tter SA (1) Re[...]

  • Page 15

    CBM1000 Se rvice Man ual – 15 – CIT IZEN 7. Remov i ng the Pres sure Arm s (1) Disengage the EXT spring-01 from th e pressure arm-L an d th en remove the pressure arm-L from the main chassis. (2) Disengage the EXT spring-01 from th e pressure arm-R and then remove the pressure arm- R from the main ch as sis. (3) Remove the one scr ew M3 × 6 (S[...]

  • Page 16

    CBM1000 Se rvice Man ual – 16 – CIT IZEN 9. Remo v i ng the T op Chassi s S A (1) Unhook the he ad cable assy from the cable holde r . (2) Detach the wire. (3) Remove the two screws M 2.6 × 6 (BT) and d eta ch th e h ead co ve r . (4) Remove the two scr ews M3 × 4 and de- tach the t hermal head. Then, discon- nect the two connectors from the [...]

  • Page 17

    CBM1000 Se rvice Man ual – 17 – CIT IZEN 1 1. Removing the Center Fra me (1) Remove the PN E lever assy , sensor plate, guide roller and DIP SW cover block. (2) Remove the one screw M2.6 × 6 (BT) and det ach t he sensor PCB as sy . (3) Remove the slider from the DIP SW cover . Note on reas sem bling: When r eassembl ing the sensor PC B assy , [...]

  • Page 18

    CBM1000 Se rvice Man ual – 18 – CIT IZEN 3 3 3 3. . . .3 3 3 3L L L Lu u u ub b b br r r ri i i ic c c ca a a at t t ti i i io o o on n n n Apply the sp ecified lubricant to the indicated places. 3 3 3 3. . . .3 3 3 3. . . .1 1 1 1L L L Lu u u ub b b br r r ri i i ic c c ca a a an n n nt t t t Grease: Molykote EM-10L 3 3 3 3. . . .3 3 3 3. . . [...]

  • Page 19

    CBM1000 Se rvice Man ual – 19 – CIT IZEN 4 4 4 4. . . .T T T TR R R RO O O OU U U UB B B BL L L LE E E ES S S SH H H HOO OO OO OOT T T TI I I IN N N NG G G G 4 4 4 4. . . .1 1 1 1T T T Tr r r ro o o ou u u ub b b bl l l le e e es s s sh h h ho o oo oo oot t t ti i i in n n ng g g g P P P Pr r r ro o o oc c c ce e e ed d d du u u ur r r re e e e[...]

  • Page 20

    CBM1000 Se rvice Man ual – 20 – CIT IZEN l l l l P P P Pr r r ri i i in n n nt t t ti i i in n n ng g g g f f f fa a a ai i i il l l lu u u ur r r re e e e Phenomenon Cause Check Method Remedy Faulty DC o utput volt - age from the AC adapter Check whether the specifie d AC ad apter is used. Use the s pecified AC adapter . Faulty co nt rol PC B [...]

  • Page 21

    CBM1000 Se rvice Man ual – 21 – CIT IZEN l l l l P P P Pa a a ap p p pe e e er r r r f f f fee ee ee eed d d d f f f fa a a ail il il ilu u u ur r r re e e e Phenomenon Cause Check Method Remedy Faulty connection of t he motor connector Check con nection of the motor connector . Conne ct the connector correctly . Defective motor Measure the sup[...]

  • Page 22

    CBM1000 Se rvice Man ual – 22 – CIT IZEN l l l l F F F Fa a a au u u ul l l lt t t ty y y y s s s se e e en n n ns s s so o o or r r r Phenomenon Cause Check Method Remedy Faulty p ap er sensor Check whether the ER- ROR lam p flicker s when pa per is out. Replace the sen s or PC B assy . Foreign s ubstance i s attached to the paper sensor . Che[...]

  • Page 23

    CBM1000 Se rvice Man ual – 23 – CIT IZEN 5 5 5 5. . . .S S S SE E E ER R R RV V V VI I I I CE CE CE CE P P P PA A A AR R R RT T T TS S S S L L L LI I I IS S S ST T T T 5 5 5 5. . . .1 1 1 1P P P Pa a a ar r r rt t t ts s s s L L L Li i i is s s st t t t f f f fo o o or M r M r M r Me e e ec c c ch h h ha a a an n n ni i i is s s sm m m m E X P [...]

  • Page 24

    CBM1000 Se rvice Man ual – 24 – CIT IZEN E X P L O D E D V I E W 2/2 Ref. No. Parts No. Description Q'ty Remarks 41 E 4002-610 T op Chassis 1 42 Thermal Head KF2003-GD30C 1 43 E 4900-650 Head Cable Assy 1 44 E 8023-120 Head Cover 1 45 E 6602-160 Damper 1 46 E 6612-05 Roller 1 47 E 8023-140 W ire Cover 1 48 E 6233-180 Chassis Shaft 1 50 E 6[...]

  • Page 25

    CBM1000 Se rvice Man ual – 25 – CIT IZEN 5 5 5 5. . . .2 2 2 2D D D Di i i is s s sa a a as s ss ss sse e e em m m mb b b bl l l ly y y y D D D Dr r r ra a a aw w w wi i i in n n ng g g g l l l l D D D Di i i is s s sa a a ass ss ss sse e e em m m mb b b bl l l ly y y y D D D Dr r r ra a a aw w w wi i i in n n ng g g g- - - -1 1 1 1[...]

  • Page 26

    CBM1000 Se rvice Man ual – 26 – CIT IZEN l l l l D D D Di i i is s s sa a a ass ss ss sse e e em m m mb b b bl l l ly y y y D D D Dr r r ra a a aw w w wi i i in n n ng g g g- - - -2 2 2 2[...]

  • Page 27

    CBM1000 Se rvice Man ual – 27 – CIT IZEN 5 5 5 5. . . .3 3 3 3P P P Pa a a ar r r rt t t ts s s s L L L Li i i is s s st t t t f f f fo o o or r r r C C C Co o o on n n nt t t tr r r ro o o ol l l l P P P P CB A CB A CB A CB As s s ss s s sy y y y 5 5 5 5. . . .3 3 3 3. . . .1 1 1 1C C C Co o o on n n nt t t tr r r ro o o ol l l l P P P PCB CB [...]

  • Page 28

    CBM1000 Se rvice Man ual – 28 – CIT IZEN 2 2 2 2/ / / /3 3 3 3 Ref. No Parts No. Description CBM1000 R CBM1000 P C101,103-109 C. Cap. GRM40CH101J50PT 8 8 C1 1 1,1 12,1 15 C. Cap. GRM40CH470 J50PT 3 3 C125-127 C. Cap. GRM40F104Z50PT 3 RA1,2 E 3500-370 Re. Array BCN31 -8SI 332J 2 R1,2,16,18,29 33,34,42 Chip Re. CR10- 332J 8 8 R3,15,22,27 47,52 Ch[...]

  • Page 29

    CBM1000 Se rvice Man ual – 29 – CIT IZEN 3 3 3 3/ / / /3 3 3 3 Ref. No Parts No. Description CBM1000 R CBM1000 P CN3 E 48000945 Connector 53313-3015 1 1 CN4 E 48000755 Connector 53014-0310 1 1 CN5 E 48000765 Connector 53015-0510 1 1 CN6 E 48000955 Connector S6B-PH-K-S 1 1 CN7 E 48000930 Connector 53015-0610 1 1 CN8 E 48000755 Connector 53014-03[...]

  • Page 30

    CBM1000 Se rvice Man ual – 30 – CIT IZEN 5 5 5 5. . . .4 4 4 4P P P Pa a a ar r r rt t t ts s s s L L L La a a ay y y yo o o ou u u ut t t t D D D Dr r r ra a a aw w w wi i i in n n ng g g g 5 5 5 5. . . .4 4 4 4. . . .1 1 1 1C C C Co o o on n n nt t t tr r r ro o o ol l l l P P P PCB CB CB CB A A A Ass ss ss ssy y y y ( ( ( (S S S Se e e er r [...]

  • Page 31

    CBM1000 Se rvice Man ual – 31 – CIT IZEN 5 5 5 5. . . .4 4 4 4. . . .2 2 2 2C C C Co o o on n n nt t t tr r r ro o o ol l l l P P P PCB CB CB CB A A A Ass ss ss ssy y y y ( ( ( (P P P Pa a a ar r r ra a a all ll ll lle e e el l l l I I I In n n nt t t te e e er r r rf f f fa a a ac c c ce e e e) ) ) )[...]

  • Page 32

    CBM1000 Se rvice Man ual – 32 – CIT IZEN 5 5 5 5. . . .4 4 4 4. . . .3 3 3 3O O O Op p p pe e e er r r ra a a at t t ti i i io o o on n n n P P P PCB CB CB CB A A A Ass ss ss ssy y y y Ref. No Description LED1 LED SEL -2410E (GREEN) LED2 LED SEL -21 10S (RED) R1 Resist or RD25M10-220 W R2 Resist or RD25M10-470 W S1 T act Switch SKHHBV Operation[...]

  • Page 33

    CBM1000 Se rvice Man ual – 33 – CIT IZEN 5 5 5 5. . . .4 4 4 4. . . .4 4 4 4S S S Se e e en n n ns s s so o o or r r r P P P PC C C CB A B A B A B Ass ss ss ssy y y y Ref. No Description IC1 I nterrupter GP2S24 IC2 Photo T ransistor ST-23G-C S1 Micro Switch D3C-2220 Sensor Cable Assy SEC- 2853 PCB 1000-04[...]

  • Page 34

    CBM1000 Se rvice Man ual – 34 – CIT IZEN 5 5 5 5. . . .4 4 4 4. . . .5 5 5 5P P P PN N N NE E E E P P P PC C C CB A B A B A B Ass ss ss ss y y y y i i i in n n n P P P PN N N NE E E E L L L Le e e ev v v ve e e er r r r A A A Ass ss ss ssy y y y Ref. No Description IC1 I nterrupter GP2S24 PNE Cable Assy SEC -2854 PCB 1000-05[...]

  • Page 35

    CBM1000 Se rvice Man ual – 35 – CIT IZEN 6 6 6 6. . . .D D D DR R R RA A A AW W W WI I I IN N N NG G G G The follow ing lists the ref erenc e drawing s for ma int e nance, an d so o n. • B l o c k d i a g r a m • C i rcu it diagrams for the following circuits • C ontrol PCB Assy (Ser ial Int erf a ce) • C ontrol PCB Assy (Para llel Int [...]

  • Page 36

    CBM1000 Se rvice Man ual – 36 – CIT IZEN 6 6 6 6. . . .1 1 1 1B B B Bl l l lo o o oc c c ck k k k D D D Di i i ia a a ag g g gr r r ra a a am m m m[...]

  • Page 37

    CBM1000 Se rvice Man ual – 37 – CIT IZEN 6 6 6 6. . . .2 2 2 2C C C Ci i i ir r r rc c c cu u u ui i i it t t t D D D Di i i ia a a ag g g gr r r ra a a am m m m 6 6 6 6. . . .2 2 2 2. . . .1 1 1 1 C C C Co o o on n n nt t t tr r r ro o o ol l l l P P P PCB CB CB CB A A A Ass ss ss ssy y y y ( ( ( (S S S Se e e er r r ri i i ia a a al l l l I I[...]

  • Page 38

    CBM1000 Se rvice Man ual – 38 – CIT IZEN 6 6 6 6. . . .2 2 2 2. . . .2 2 2 2C C C Co o o on n n nt t t tr r r ro o o ol l l l P P P PCB CB CB CB A A A Ass ss ss ssy y y y ( ( ( (P P P Pa a a ar r r ra a a al l l ll l l le e e el l l l I I I In n n nt t t te e e er r r rf f f fa a a ac c c ce e e e) ) ) )[...]

  • Page 39

    CBM1000 Se rvice Man ual – 39 – CIT IZEN 7 7 7 7. . . .O O O OU U U UT T T T ER ER ER ER D D D DI I I IM M M ME E E EN N N NS S S SI I I IO O O ON N N N l l l l C C C CM M M MB B B B 1000 1000 1000 1000S S S S Unit: mm[...]

  • Page 40

    CBM1000 Se rvice Man ual – 40 – CIT IZEN l l l l C C C CB B B BM M M M100 100 100 1000 0 0 0A A A A/ / / /C C C CB B B BM M M M10 10 10 100 0 0 00 0 0 0D D D D Unit: mm[...]

  • Page 41

    CBM1000 Se rvice Man ual – 41 – CIT IZEN l l l l AC AC AC AC A A A Ad d d da a a ap p p pt t t te e e er r r r ( ( ( (3 3 3 31 1 1 1 A A A AD D D D) ) ) ) Unit: mm[...]