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A good user manual
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Table of contents for the manual
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Page 1
SE95008 Rev . 3 Operators Manual Installation, Operation & Service Direct Steam T able T op Kettles T able-T op Direct Steam Kettles MODELS: KDT- 1 - T KDT- 3 - T KDT- 6 - T KDT-12 - T KDT-20 - T SD Stands MODELS: SD - 450 SD - 650 SD - 760 SD -1050 SD -1200 SD -1600 SD -1800 Kettles on SD Stands MODELS: SD - 450 - K 6 SD - 650 - K 12 SD - 760 [...]
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Page 2
T ABLE OF CONTENTS Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Clearance Requir ements . . . . . .[...]
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Page 3
1 GENERAL Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage. This unit is built to comply with applicable standards for manufactur ers. Included among those approval agencies ar e: UL, NSF , ASME/Ntl.Bd.,[...]
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Page 4
2 STEAM All steam plumbing to and from the kettle and steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made. Generally , kettles r equire 1/2" i.p.s. pipe, 10-45 psi steam pressur e. If the steam supply pressur e exceeds 45 psi, a pressur e reducing valve is requir ed. The st[...]
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Page 5
OPERA TION 1. Ensur e that ther e is an adequate steam supply to the kettle. 2. T urn the steam control valve to the open position by turning the knob counter -clockwise, then allow the kettle to preheat. NOTE: When cooking egg and milk products, the kettle should NOT be preheated, as pr oducts of this nature adher e to hot cooking sur faces. These[...]
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Page 6
4 CARE AND CLEANING Y our kettle must be cleaned r egularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, r eliable operation. W ARNING: Do not use chloride base detergents. 1. Prepar e a war m water and mild detergent solution in the kettle. 2. Remove food soil inside the kettle using a nylon brush. Do not [...]
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Page 7
5 STEAM CONTROL ASSEMBL Y SER VICE P AR TS 1 15 16 2 3 4 5 5 22 6 7 8 9 10 1 13 14 21 20 19 18 17 25 4 23 24 12 4 5 3 21 20 19 18 17 5 6 7 8 9 4 23 7 8 9 23 6 7 8 9 4 23 13 12 5 26 28 7 8 23 30 27 29 11 1 5 4[...]
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Page 8
6 STEAM CONTROL ASSEMBL Y ITEM NO . P ART NO . DESCRIPTION QTY . 1. F A11056 Binding Head Screw , 6-32 x 1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2. KE50458 End Cap, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE50455-1 T runnion, condensate return . . . . .[...]
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Page 9
7 3 4 7 6 5 11 1 0 9 8 16 12 13 15 14 22 21 19 18 20 Se e S tea m Co ntr ol Dra wing 2 1 1 1 24 28 1 25 2 6 27 30 Se e S tea m Co ntr ol Dra wing 2 3 17 Steam In Configuration for SD Stand with Two Kettles 2 2 CONDENSATE CONDENSATE RETURN RETURN STEAM STEAM IN IN STEAM IN CONDENSATE RETURN Se e S tea m Co ntr ol Dra wing STEAM STEAM IN IN STEAM IN [...]
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Page 10
8 PLUMBING ASSEMBL Y (for SD Stands) ITEM NO . P ART NO . DESCRIPTION QTY . 1. FI00169 T ee, 1/2" NPT . (single kettle units) . . . . . . . . . . . . .1 (twin kettle units) . . . . . . . . . . . . . .3 2. KE51723 Pressur e Relief V alve, 1/2" NPT (single kettle units) . . . . . . . . . . . . .1 (twin kettle units) . . . . . . . . . . . . [...]
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Page 11
9 6 7 8 4 5 1 4 2 3 1 2 3 1 1 1 2 9 1 1 1 2 1 0 F AUCET ASSEMBLIES[...]
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Page 12
10 F AUCET ASSEMBLIES ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE50825-8 6 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50825-1 12 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50825-1 20 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]
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Page 13
PRESSURE RELIEF V AL VE TESTING PROCEDURE The pressur e relief valve (optional on kettles) must be checked at least twice a year as part of the normal maintenance per formed. 1. Open steam valve and preheat kettle. 2. Stand to the side of the pressur e relief valve discharge tube and pull ring three or four times to insure fr ee movement. Hold valv[...]
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Page 14
TROUBLESHOOTING GUIDE This section contains information intended for use by Authorized Service Personnel only . PROBLEM A / Kettle heats too slowly or does not come to a boil. Pr obable Cause Remedy 1. Inadequate steam flow . Check for correct steam using chart below . If kettle is connected to a steamer and power ed by a generator the units should[...]
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Page 15
9.88" 251mm 1/2" NPT STEAM INLET 1/2" NPT CONDENSATE RETURN 8.00" 203mm 9.38" 238mm 12.25" 311mm 12.50" 318mm 8.13" 207mm 9.31" 236mm 1.56" 40mm 3.50" 89mm 13 SPECIFICA TION DRA WINGS KDT -1-T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURF A CES: Right - 4" Left - 0 Back - 0[...]
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Page 16
14 F G NOTE: INLET AND RETURN NOT INTERCHANGABLE C A B WALL E D H 1/2" NPT STEAM INLET 1/2" NPT CONDENSATE RETURN STEAM CONTROL VALVE K M L N J 1.00" 25mm 1.25"/32mm WALL 2.25" 57mm GAL. LITRE A B C D E F G H J K L M N 3 11 IN 14.00 10.00 15.13 12.50 8.25 10.00 12.50 23.00 7.00 4.00 11.00 15.00 21.00 mm 356 254 384 317 210 [...]
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Page 17
15 F G NOTE: INLET AND RETURN NOT INTERCHANGABLE C A B WALL E D 1/2" NPT STEAM INLET 1/2" NPT CONDENSATE RETURN K M J 1.75" 45mm WALL H STEAM CONTROL VALVE 1.25" 32mm 2.25" 57mm L MARINE LOCK GAL. LITRE A B C D E F G H J K L M 3 11 IN 20.50 16.75 23.00 22.25 13.50 19.50 22.00 29.00 6.00 8.75 11.50 29.50 mm 521 425 584 565 3[...]
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Page 18
SD ST ANDS WITH KETTLES CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURF A CES: Right - 0 Left - 0 Back - 0 MARINE LOCK SLIDING DRAIN PAN 18.00" 457mm 6.00" 152mm A 27.75" 706mm 22.00" 610mm 1.47" 37mm 1.47" 37mm H C 16.88" 429mm 13.75" 349mm 33.50" 851mm D 5.00" 127mm 3.25" 83mm B[...]