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Cleveland Range KEL-40 manual

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Table of contents for the manual

  • Page 1

    1333 East 179th S t., Cleveland, Ohio, U.S.A. 441 10 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www .clevelandrange.com SE95036 Rev . 6 Operators Manual Installation, Operation & Service Electric Floor Model Kettles For units built after August 1999 MODELS : KEL-25, KEL-30, KEL-40, KEL-40-SH, KEL-60, KEL-80, KEL-100 KEL-25-[...]

  • Page 2

    Shut off pow er at main fuse disconnect prior to ser vicing. Ensure kettle is at room temperature and pressure gauge is showing z ero or less prior to removing any fittings . Inspect unit daily f or proper operation. 0 Do not fill kettle abo v e recommended le v el marked on outside of k ettle. Surf aces ma y be e xtremely hot! Use protectiv e equi[...]

  • Page 3

    GENERAL Installation of the kettle must be accomplished by qualified electrical installation personnel working to all applicable local and national codes. Improper installation of pr oduct could cause injury or damage. This equipment is built to comply with applicable standards for manufactur ers. Included among those approval agencies ar e: UL, NS[...]

  • Page 4

    RECOMMENDED FLOOR DRAIN DET AIL ASSEMBL Y Position the kettle in it's permanent location, and level the kettle by turning the adjustable flanged feet. Once positioned and leveled, permanently secure the kettle's flanged feet to the floor using 5/16" lag bolts and floor anchors (supplied by the installer). There ar e three bolts r equ[...]

  • Page 5

    INST ALLA TION CHECKS Although the kettle has been thoroughly tested before leaving the factory , the installer is responsible for ensuring the pr oper operation of kettle once installed. Visual Checks 1. Check Tilting (tilting kettles): A / Gearbox tilts kettle smoothly and freely . 2. Insure ther e are: A / Three lag bolts secur ely holding each [...]

  • Page 6

    OPERA TING INSTRUCTIONS General Parts Drawing ITEM # DESCRIPTION FUNCTION 1. On-Off Switch/Solid State T urns kettle ON/OFF and allows the operator to adjust the kettle T emperature Control temperature in incr ements from 1 (Min.) to 10 (Max.). (see T emperature Range Chart in the Operating Instructions section). 2. Heat Indicator Light (Green) Whe[...]

  • Page 7

    OPERA TING THE KETTLE DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP . SERIOUS INJUR Y COULD RESUL T IF KETTLE TIPPED OVER, SPILLING HOT CONTENTS. 1. Before turning kettle on, read the V acuum/Pressure Gauge ( 4 ). The gauges needle should be in the green zone. Once heated, the kettle's normal maximum operating pressur e is approximately 1 0 -1[...]

  • Page 8

    CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, r eliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature). W ARNINGS ➩ Do not use detergents or cleansers that are chloride based or contain quat[...]

  • Page 9

    ST AINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www .nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is r ecognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “activ[...]

  • Page 10

    F AUCET ASSEMBL Y ITEM P ART DESCRIPTION QTY . NO. NO. 1. KE50825-5 3/4" Spout . . . . . . . . . . . . . . . . . . . . . .1 (KEL-25/30/40/60/80/100 & 40-SH) KE50825-3 3/4" Spout (KEL-25-T) . . . . . . . . . . . . .1 KE50825-2 3/4" Spout (KEL-40/60/80/100-T) . . . .1 2. F A95022 Retaining Ring . . . . . . . . . . . . . . . . . .1 [...]

  • Page 11

    HINGE ASSEMBL Y 1 5 3 2 13 12 6 4 7 11 8 10 9 9 ITEM NO . P AR T NO . DESCRIPTION QTY . Hinge Assembly 1. - 11 KE50597-1 25 - 40 Gallon, 20 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-2 60 - 80 Gallon, 30 - 40 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-3 100 - [...]

  • Page 12

    ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE50556-1 Probe, Water Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE54941-5 Safety V alve, 50 PSI, 1/2" (Nor th America) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE54941-31 Safety V alve, 50 PSI, 1/2", (Europe) . . . . . [...]

  • Page 13

    11. KE000714-4 Pr essure Gauge, for units built prior to Februar y 2005 . . . . . . . . . . . . . . . . . . .1 KE50429-5 Pressure Gauge, for units built after January 2005 . . . . . . . . . . . . . . . . . . . . . .1 12. SE003013-1 L.E.D., Red, Replacement Kit., (includes LED & "O" Ring) . . . . . . . . . . . . . . . .1 SE003013-2 L.E[...]

  • Page 14

    CONTROL CONSOLE COMPONENTS - HAND TIL T 44 45 4 3[...]

  • Page 15

    CONTROL CONSOLE COMPONENTS - HAND TIL T ITEM NO. P ART NO. DESCRIPTION QTY . 1. F A11134 Screw , 10-24 x 3/8" SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2. KE50325 Gear Box Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. F A95008 Lo[...]

  • Page 16

    CONTROL CONSOLE COMPONENTS - POWER TIL T 41 42 40 44 45 4 3[...]

  • Page 17

    CONTROL CONSOLE COMPONENTS - POWER TIL T ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE503252 Gear Box Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. F A11134 Scr ew , 10-24 x 3/8" S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE52832-[...]

  • Page 18

    TRUNNION ASSEMBL Y ITEM P ART DESCRIPTION QTY . NO. NO. 1. KE00354 TRUNNION BEARING ASSEMBL Y . . . . . .1 (INCLUDES P ART # 3 & 6) 2. KE00351 TRUNNION BEARING ASSEMBL Y . . . . . .1 (INCLUDES P ART # 3 & 6) 3. KE51711 ROLLER BEARING . . . . . . . . . . . . . . . . . 2 4. KE51571-1 SPHERICAL WASHER . . . . . . . . . . . . . . . .1 5. F A950[...]

  • Page 19

    SP ARE P AR TS LIST ITEM ON. DESCRIPTION QTY . QTY . DOMESTIC OVERSEAS Refer to Kettle Bottom & Side for p art s drawing KE00458 Solid State Control Box 1 1 KE50753-7 Relay , 12 VDC 1 KE50750-5 Contactor , 208/240V , 60 Amp. 1 2 (special high wattage kettles - 6 elements) KE53838-11 T ransformer , 380-415 to 120-220V 1 SE00115 Potentiometer wit[...]

  • Page 20

    Cleveland Range equipment requir es little preventative maintenance. W e do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%. INSPECTION AND MAINTENANCE CHECK LIST The following check should be completed every six months or more frequently if unit is in a high volume facility . [...]

  • Page 21

    CALIBRA TING PROCEDURE 1. Insure the unit has a vacuum befor e you begin calibrating procedur es. If unit requir es venting refer to Kettle V enting Instructions. 2. Set On-Off Switch/T emperature Contr ol to " 10 " ( Max.). 3. Allow the unit to cycle twice. 4. Check temperature of the inner kettle surface with a digital surface ther mome[...]

  • Page 22

    3. Pull Pressur e Relief V alve (A) open to insur e vessel is not pressurized. 4. Remove Pressur e Relief V alve (A). 5. Replace Pressur e Relief V alve (A) with Str eet Elbow (B). 6. Add distilled water (C) through the Str eet Elbow (B), using a funnel if necessary . Refer to Distilled Water Requirements chart for the proper amount requir ed. 7. A[...]

  • Page 23

    LUBRICA TION PROCEDURE Lubricate the following parts ever y three months to insure smooth operation and r educe wear . TRUNNION HOUSING , WORM SCREW AND TIL T GEAR These parts are accessed through the top cover of the console. Apply grease to gear teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar . KETTLE T[...]

  • Page 24

    KETTLE JACKET CLEANOUT AND P ASSIV A TION PROCEDURES The following procedur e should be preformed at least once every three years to prevent possible corr osion and ensure the optimum life of the kettle. DESCRIPTION - Molyfilm 315 inhibits corrosion in stainless steel and copper . A pH buffer is pr esent to assist in maintaining the appropriate pH [...]

  • Page 25

    Fault Isolation Pr ocedur e Step T est 1. Is there pr oper incoming voltage at terminal block? 2. Is the red LED illuminated? 3. Is the green LED illuminated? 4. Do both contactors energize? 5. Measure continuity acr oss safety thermostat. Is it an open circuit? 6. Is there 120 V AC present across the coils of the contactors? 7. Remove wire fr om l[...]

  • Page 26

    Fault Isolation Pr ocedur e Step T est 1. In a cold state, does the pressur e gauge read in the gr een zone? 2. Do the contactors shut off too early? (before r eaching normal maximum operating pressur e.) 3. Does the green LED r emain illuminated after the contactors shut off? 4. Unplug control box and measur e the resistance acr oss potentiometer [...]

  • Page 27

    5. Remove kettle thermistor and allow to cool. Remove edge connector from control box. T est r esistance across edge connector's pins #2 and #7. Is it approximately 100,000 ohms? 6. T ur n the potentiometer on the control box clockwise to increase the maximum operating temperature. Does the kettle now achieve maximum operating pressur e of 30-[...]

  • Page 28

    WIRING DIAGRAM 200-240v OUTSIDE OF NORTH AMERICA LIMIT[...]

  • Page 29

    WIRING DIAGRAM 380-600v OUTSIDE OF NORTH AMERICA LIMIT[...]