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Cleveland Range KGL-25 manual

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Table of contents for the manual

  • Page 1

    SE95052 Operators Manual Installation, Operation & Service Gas 25 Gallon Kettle MODELS : KGL-25 KGL-25-T KGT -25-T KGT -25 1333 East 179th St., Cle v eland, Ohio , U .S .A. 44110 Phone: (216) 481-4900 F ax: (216) 481-3782 Visit our web site at www .cle v elandrange .com Enodis[...]

  • Page 2

    FOR THE USER IMPOR T ANT POST IN A PROMINENT LOCA TION, INSTR UCTIONS T O BE FOLLO WED IN THE EVENT THE USER SMELLS GAS. THIS INFORMA TION SHALL BE OBT AINED BY CONSUL TING Y OUR LOCAL GAS SUPPLIER. KEEP APPLIANCE AREA FREE AND CLEAR FROM COMB USTIBLES . DO NO T OBSTR UCT THE FLO W OF COMBUSTION AND VENTILA TION AIR. ALL SER VICE MUST BE PERFORMED [...]

  • Page 3

    T ABLE OF CONTENTS Installation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Clearance Requir ements [...]

  • Page 4

    1 INSPECTION Before unpacking visually inspect the unit for evidence of damage during shipping. If damage is noticed, do not unpack the unit, follow shipping damage instructions. SHIPPING DAMAGE INSTRUCTIONS If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim. 1. Write dow[...]

  • Page 5

    2 ELECTRICAL ENSURE THE ELECTRICAL SUPPL Y MA TCHES THE KETTLE'S REQUIREMENTS AS ST A TED ON THE RA TING LABEL. A cord and plug ar e supplied with the unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. See GENERAL ASSEMBL Y (pages #12-16) drawings for location of wiring diagram. W ARNING: Electrical Grounding I[...]

  • Page 6

    3 SPECIFICA TIONS OVERALL DEPTH NOTES FOO T LOCA TION & FLOOR DRAIN DET AIL FLANGED FOO T DET AIL SPECIFICA TION DRA WING - TIL TING MODELS[...]

  • Page 7

    4 SPECIFICA TIONS NOTES FOO T LOCA TION & FLOOR DRAIN DET AIL FLANGED FOO T DET AIL 9/16" 14 mm 120º TYP 1" (25 mm) MAX. ADJUSTMENT 1 5/8" (42 mm) Ø 7/16" (11 mm) Ø 3 HOLES ON 3 1/8" (80 mm) Ø B.C.D. 4 7/8" 124 Ø mm SPECIFICA TION DRA WING - ST A TIONAR Y MODELS[...]

  • Page 8

    5 6 8 5 4 3 2 1 7 OPERA TING INSTRUCTIONS ITEM # DESCRIPTION FUNCTION 1. Tilt Wheel (tilting models only) Used for tilting the kettle. 2. V acuum/Pressure Gauge Indicate steam pressur e in PSI inside steam jacket as well as vacuum in inches of mercury . 3. Pressur e Relief V alve This valve is used to vent the kettle and in the unlikely event there[...]

  • Page 9

    6 OPERA TING THE KETTLE DO NO T A TTEMPT T O OPERA TE THIS APPLIANCE DURING A PO WER F AILURE. KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES. DO NO T LEAN ON OR PLACE OBJECTS ON KETTLE LIP . SERIOUS INJUR Y COULD RESUL T IF KETTLE TIPPED O VER, SPILLING HO T CONTENTS. 1. Before turning kettle on, read the V acuum/Pressure Gauge ( 2 ). The [...]

  • Page 10

    CARE AND CLEANING Y our kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation. W ARNING: Do not use chloride base detergents. There is a gr owing number of non-chloride cleaners available. If unsure of the cleaners chlorine content consult the supplier . Also avoid[...]

  • Page 11

    8 F AUCET ASSEMBL Y (optional) ITEM P ART DESCRIPTION QTY . NO . NO . 1. 3 3 / / 4 4 " " S S P P O O U U T T KE50825-7 FOR ST A TIONARY KETTLES . . . . . . . . . . .1 KE50825-2 FOR TIL TING KETTLES . . . . . . . . . . . . . . .1 2. F A95022 RET AINING RING . . . . . . . . . . . . . . . . . . . .1 3. F A05002-19 "O" RING . . . . [...]

  • Page 12

    9 ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE01927-1 COMPONENT MOUNTING PLA TE (ST A TIONARY MODELS) . . . . . . . . . . . . . . .1 KE01927 COMPONENT MOUNTING PLA TE (TIL TING MODELS) . . . . . . . . . . . . . . . . . . .1 2. KE50753-7 RELA Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 13

    10 ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE54897-1 MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE54890-1 IGNITION GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. F A11144 SCREW . . . . . . . . . . . . . . . . . . [...]

  • Page 14

    11 1 2 3 4 5 6 7 2" T ANGENT DRA W-OFF V AL VE ITEM NO . P ART NO . DESCRIPTION QTY . 1. - 7. KE50972-B DRA W-OFF ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. F A95049 WING NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2.[...]

  • Page 15

    12 ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE00099 ADJUST ABLE FOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51723-1 SAFETY V AL VE (50 PSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE50429-3 PRESSURE GAUGE . . . . . . . . . . . . . . . . . .[...]

  • Page 16

    13 13. FI05198-5 COMPRESSION ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 14. FI00565-6 NIPPLE 3/8 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 15. FI05222 SWIVEL ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 17

    14 23. F A19177 HEX SOCKET SET SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 24. F A20047 JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25. KE50294-1 MERCURY SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 18

    15 VIEW "A" COMPONENT MOUNTING BOX WITH LID REMOVED VIEW "B" MANIFOLD & BURNER TUBE PIPING DETAIL 1 22 5 31 21 7 8 10 6 L2 26 27 25 28 29 28 30 L3 7 9 14 15 16 10 L1 L4 32 2 3 17 24 23 25 18 19 20 4 B A 11 13 12 33 34 GENERAL ASSEMBL Y - ST A TIONAR Y MODELS (pg. 1 of 2)[...]

  • Page 19

    16 ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE00099 ADJUST ABLE FOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2. KE01928-2 COMPONENT MOUNTING PLA TE ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . .1 (see COMPONENT MOUNTING PLA TES on page #9) 3. F A20006 MACHINE SCREW NUT (10-24) . . .[...]

  • Page 20

    17 CONSOLE CONTROLS ITEM NO . P ART NO . DESCRIPTION QTY . 1. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #2 . . . . . . . . . . . . . . . . .1 2. KE51005 RUBBER BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE50569-1 KNOB, POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 21

    18 HINGE ASSEMBL Y 1 5 3 2 13 12 6 4 7 11 8 10 9 9 ITEM NO . P ART NO . DESCRIPTION QTY . 1. - 11 SE00120-1 Hinge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. KE50882 Hinge Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1[...]

  • Page 22

    19 MAINTENANCE ALL SER VICE MUST BE PERFORMED BY A QU ALIFIED SER VICE TECHNICIAN. Cleveland Range equipment requir es little preventative maintenance. W e do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%. INSPECTION AND MAINTENANCE CHECKLIST The following check should be com[...]

  • Page 23

    20 SAFETY INSPECTION CHECKLIST - TIL TING MODELS (pg. 1 of 2) Regular inspection and maintenance of units is essential to obtain trouble fr ee and safe operation of equipment. Inspections must include testing of the pressur e relief valve and checks of the operating system to insure that it has not been alter ed. No safety features designed into th[...]

  • Page 24

    21 SAFETY THERMOST A T : ✘ Probe removed partially ✘ Probe removed completely ✘ Thermostat electrically bypassed ✔ Probe fully inserted in tube Wiring is properly connected 12 3 Incorrect Installations 1 Safety thermostat probe is not completely inserted into tubing. 2 Safety thermostat probe is r emoved from tubing. 3 Safety thermostat ele[...]

  • Page 25

    22 LUBRICA TION PROCEDURE Lubricate the following parts ever y three months to insure smooth operation and r educe wear . TRUNNION HOUSING , WORM SCREW AND TIL T GEAR These parts are accessed through the top cover of the console. Apply grease to gear teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar . KETTL[...]

  • Page 26

    23 CALIBRA TING PROCEDURE 1. Insure the unit has a vacuum befor e you begin calibrating procedur es. If unit requir es venting refer to Kettle VENTING INSTRUCTIONS on page #26. 2. Set On-Off Switch/T emperature Control to " 10 " ( Max.). 3. Allow the unit to cycle twice. 4. Check temperature of the inner kettle surface with a digital surf[...]

  • Page 27

    RESERVOIR FILL PROCEDURES The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never r equire the addition of water . If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has reached a critically [...]

  • Page 28

    25 Draining Procedur e 1. Shut off gas supply . 2. Disconnect gas line and electrical connection. 3. Remove bolts holding kettle to table. 4. Pull ring on pressur e relief valve to insur e there is no pressur e within the kettle jacket. 5. Remove sight glass. 6. Tilt kettle on its side (sight glass down) and allow to drain (pull ring on pressur e r[...]

  • Page 29

    KETTLE VENTING INSTRUCTIONS 1. Remove guard bracket fr om pressur e relief valve/gauge assembly . 2. Set On-Off Switch/T emperature Control to t o " 10 " (Max.), heat the empty kettle until unit cycles off. 3. V ent kettle by pulling safety valve ring 8-10 times in short 2-3 second blasts with a 5 second interval between pulls. NOTE : If [...]

  • Page 30

    27 WIRING DIAGRAM TABLE-TOP GAS KETTLE, 120-240 VOLTS KE90424-F[...]

  • Page 31

    28 SEQUENCE OF OPERA TIONS 1. T o turn the unit on, turn the switch to the on position. ■ Power is sent to primary side of the 120vac/16vac transformer . ■ Power is sent to the normally closed high limit. ■ From the high limit power is sent to the normally open contacts of the 12VDC relay . 2. From the secondary of the transformer 16V AC is s[...]

  • Page 32

    29 PROBLEM: KGL-25 Kettle Won't Heat Does red light come on when unit is first turned on? Does red light go off shortly after unit is turned on? Yes Add water to jacket of Kettle. With the potentiometer set at 10, is 12 VDC at the coil of the relay? No Yes Is 16 VAC measured across Pins 9 and 10 o n the contro ller? No Yes Is 16 VAC at the sec[...]

  • Page 33

    30 PROBLEM: KGL-25 Kettle Not Hot Enough With kettle pot empty and temperat ure knob set at 10, is the temperature of th e surface of the pot 260 degrees? Unit is operating properly Yes When unit is cold (room temp) is th e pressure gauge in the green? No Vent the kettle per inst ructions in the manual. No When the unit is calling for heat (the gre[...]

  • Page 34

    31 PROBLEM: KGL-25 Kettle Gets Too Hot With t he kettle empty and the temperature set at 10, is the surface temp 260-265 degrees? The kettle is wo rking properly. Yes Does the kettle continue to call for heat (green ligh t stays on) when the kettle reaches 260-265 degrees? No Is th ere 115 vac to the primary of the ignition transformer? No Replace [...]

  • Page 35

    32 ON MARCHE ENCENDIDO ACCESO AN P AUSE, INTERRUPTION P AUSE, INTERRUPTION P AUSA, INTERRUPCION P AUSA, INTERRUZIONE P AUSE, UNTERBRECHUNG RESET RÉENCLENCHER RECONECT AR RESET NULLSTELLEN STOP OF ACTION ARRÊT DE L'ACTION P ARAR FUNCIONAMIENTO ARRESTO OPERAZIONE FUNKTION STOPPEN F AST STOP , EMERGENCY ARRÊT RAPIDE D'URGENCE P ARADA RAPI[...]

  • Page 36

    33 LOW W A TER NIVEAU BAS DE L'EAU NIVEL DE AGUA BAJO LIVELLO BASSO W ASSERST AND NIEDRIG IGNITION F AILURE P ANNE D'ALLUMAGE F ALLO DE ENCENDIDO MANCA T A ACCENSIONE ZÜNDUNGSFEHLER COOLING REFROIDISSEMENT REFRIGERACION RAFFREDDAMENTO KÜHLUNG MIXER BRIDGE PONT DU MÉLANGEUR PUENTE DE MEZCLADORA MENSOLA MESCOLA TORE MISCHER-BRÜCKE RIGHT[...]