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Cleveland Range MKDL-80-CC manual

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Table of contents for the manual

  • Page 1

    1333 East 179th S t., Cleveland, Ohio, U.S.A. 441 10 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www .clevelandrange.com Operators Manual Installation, Operation & Service Cook/Chill Direct Steam Mixer Kettles Enodis MODELS : MKDL-40-CC MKDL-60-CC MKDL-80-CC MKDL-100-CC MKDL-125-CC MKDL-150-CC SE95012 Rev . 1[...]

  • Page 2

    T ABLE OF CONTENTS Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Clearance Requir ements . . . . . . [...]

  • Page 3

    Service Parts W arranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Remote Contr ol Assembly . . . . . . . . [...]

  • Page 4

    1 GENERAL Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Impr oper installation of pr oduct could cause injury or damage. This unit is built to comply with applicable standar ds for manufacturers. Included among those appr oval agencies are: UL, NSF , ASME/Ntl.[...]

  • Page 5

    2 MOVING UNIT 1. While still on skid, move unit as close to final installation position as possible. 2. Prepar e unit for lifting as shown in diagram. 3. Lift gently with a forklift or jacks and r emove skid. 4. Lower gently to ground and r emove forklift and blocking. 5 . If unit has to be re-positioned, slide gently . Do not twist or push one sid[...]

  • Page 6

    3 ⇒ D/ Lower bridge. ⇒ E/ Bridge pins should enter pin hole on kettle perfectly , If not return to step 1 and repeat leveling steps. ⇒ F/ Raise bridge and swing to far right (for twin mixers only). ⇒ G/ Repeat steps D and E (for twin mixers only). 7 . Once positioned and leveled, permanently secure the kettle's flanged feet to the floo[...]

  • Page 7

    4 STEAM REQUIREMENTS FOR KETTLES K ettle Cap. Kettle 25 psi Steam 265°F 40 psi Steam 287°F 80 psi Steam 302°F U .S. Gal. Dia. Lbs./Hr . Hp./Hr . Lbs./Hr . Hp./Hr . Lbs./Hr . Hp./Hr . 40 26" 100 3 120 4 150 4.5 60 29.5" 150 4.5 190 5.5 230 7.0 80 33" 210 6.0 260 7.5 300 9.0 100 36" 260 7.5 320 9.5 390 11.0 125 40" 320 9.5[...]

  • Page 8

    5 The following will be perfor med befor e the unit is connected to utilities: 1. Visual Examine unit for scratches, dents, or other defects. 2. Visual Check flanged feet all have bolts holding them. 3. General Check all accessible wiring, mechanical and plumbing connections by hand for secure, tight and satisfactory assembly . Remove all paper . 4[...]

  • Page 9

    6 OPTIONAL CONTROLS Some units ma y not have the f ollo wing items to test 13. Meter Complete this test using markings on mixer arm or a measuring strip if there ar e no markings on the unit. T est the meter at the following values up to capacity (Should be approx. ± 1/4"). During this test check that the (interrupt) switch stops the water fl[...]

  • Page 10

    7 Operating Controls & Indicators ITEM NO . DESCRIPTION FUNCTION 1. Air Quick Connect . . . . . . . . .Connection for air to food pump. 2. Air Regulator . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10). 3. Hand Wheel . . . . . . . . . . . . . . Tilts kettle for pouring. May be replaced by tilt switch if u[...]

  • Page 11

    Tilting Kettle 1. Raise MIXER BRIDGE ( 1 1 ) and swing to side. 2. For manual tilt: turn HANDWHEEL ( 3 ). 3. For power tilt: tur n switch " " to raise, or " " to tilt. W ARNING- Do not tilt kettle when mixer agitators are in kettle bowl. Mixing 1. T ur n MIX/LIFT SWITCH ( 17 ) to "MIX". 2. T ur n MIXER SPEED CONTROL ( [...]

  • Page 12

    9 HEAT AUTO COOL OFF Manual Heating/ Cooling 1. T ur n ACTIVE/BYP ASS SWITCH ( 2 5 ) to "BYP ASS". 2. T ur n CONTROLLER SWITCH ( 2 5 ) to "HEA T" or "COOL". 3. For heat: open STEAM V AL VE ( 4 ) completely to boil, or adjust to regulate temperature. For cooling: open STEAM V AL VE ( 4 ) completely . BYPASS ACTIVE Addin[...]

  • Page 13

    10 MRC 7000 Controls Drawing (1 pen) Pen Display Pen1 key - AUTO/MAN AUTO MAN SCROLL Key UP Key DOWN Key ˚C ˚F ˚U SP MAN OUT1 OUT2 ALRM Manual Heat Output 1 Cooling Output 2 Alarm Setpoint Minus Sign ˚C ˚F U SP MAN OUT1 OUT2 ALRM BYPASS ACTIVE BYPASS ACTIVE HEAT AUTO COOL OFF BYPASS ACTIVE HEAT AUTO COOL OFF MIXER KETTLE OPERA TION USING MRC 7[...]

  • Page 14

    11 PRE-PRODUCTION SANITIZING PROCEDURE 1. Fill kettle to hemisphere and start the agitator . 2. Add 5.25% bleach to make a 50 ppm solution - r efer to chart. Amount of water Amount (5.25%) of in the kettle bleach to add 20 gal / 76L. . . . 5 tbsp / 75ml 30 gal / 114L. . . . 7 1/2 tbsp / 113ml 40 gal / 151L. . . . 10 tbsp (5/8 cup) / 150ml 50 gal / [...]

  • Page 15

    12 AUTOMA TIC DUMP V AL VE Daily - clean automatic dump valve as follows: Automatic Dump V alve T o r emove valve from kettle: 1. Place valve in open position. 2. Holding bottom of valve, loosen and remove sani-clamp ( 1 ). 3. Lower valve, and remove fr om body . 4. Remove sani-clamp seal ( 2 ) and "O" ring ( 3 ). 5. With valve on its sid[...]

  • Page 16

    13 LUBRICA TOR ITEM NO . P ART NO . DESCRIPTION QTY . 1.-5 KE52815 Lubricator c/w Bracket . . . .1 1. SE50418 Sight Dome . . . . . . . . . . . .1 Assembly 2. SE50419 Filler Cap . . . . . . . . . . . . . .1 Assembly 3. SE50420 Needle V alve . . . . . . . . . . .1 Assembly 4. SE50422 "O" Ring . . . . . . . . . . . . . . .1 5. SE50423 Bowl/G[...]

  • Page 17

    14 REMOTE CONTROL ASSEMBL Y ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. SE50354 Pen Tip, red (pkg. of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. SE50354 Pen Tip, green (pkg. of 5) . . . . . . . . . . . . . [...]

  • Page 18

    15 MAIN CONSOLE CONTROLS ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE52190 Knob, Speed Contr ol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. KE00860 Cable and Bracket, Speed Contr ol . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE53193 Emergency Switch . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 19

    16 Mixing 1 T urn MIX/LIFT SWITCH to "MIX" MIX LIFT OFF UP DOWN OFF MIN. FAST 9 8 7 6 5 4 3 2 1 SPEED CONTROL L I F T Lifting & Lowering Bridge 1. T urn MIX/LIFT SWITCH to "LIFT". 2. T urn MIXER SPEED CONTROL to "MIN" and adjust to desired speed. 3. T ur n and hold UP/DOWN SWITCH "UP" to raise or "DO[...]

  • Page 20

    17 16 49 48 18 10 41 42 47 46 11 12 13 14 15 19 20 21 24 25 26 22 23 29 31 27 28 30 32 39 38 37 36 40 35 34 1 2 3 4 6 5 1 7 8 9 33 43 44 HYDRAULIC COMPONENTS ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE51607 Flow Contr ol V alve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2. KE54834-10 [...]

  • Page 21

    18 14. KE52115 Coupling W asher , Secondary S. S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 15. CT50097 R.T .D Probe Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 16. KE53962 Blade Stop Ring . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 22

    19 PLUMBING ASSEMBL Y - 10" CONSOLE ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE00350 Steam V alve 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE01212 Steam V alve 1 1/4" 2. FI00267 Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 23

    20 PLUMBING ASSEMBL Y - 18" CONSOLE ITEM NO . P ART NO . DESCRIPTION QTY . 1. FI00096 Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. F100179 T ee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3. F10513[...]

  • Page 24

    21 AIR SYSTEM - 10" CONSOLE ITEM NO . P ART NO . DESCRIPTION QTY . 1. F A30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. F A32500 T ooth lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE52697 Locking nut . .[...]

  • Page 25

    22 MANUAL TIL T - 10" CONSOLE ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50375 Tilt Shaft, Small Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. F A19501 Handwheel Allen Scre[...]

  • Page 26

    23 POWER TIL T - 10" CONSOLE[...]

  • Page 27

    24 POWER TIL T - 10" CONSOLE ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE51007 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2. KE50581 Bridge Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3. KE52192 Thrust Washer .[...]

  • Page 28

    25 W A TER METER ASSEMBL Y - 18" CONSOLE[...]

  • Page 29

    26 W A TER METER ASSEMBL Y - 18" CONSOLE ITEM NO . P ART NO . DESCRIPTION QTY . 1. FI05181 2" Buttweld Sanclamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. KE00350 Steam V alve Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3. Fl00629-5 Nipple . [...]

  • Page 30

    27 ELECTRICAL COMPONENT ASSEMBL Y ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE50343-8 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. KE52710 Ther mostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3. KE52835 Bracket for Ther most[...]

  • Page 31

    28 FLUSH PISTON V AL VE ITEM NO . P ART NO . DESCRIPTION QTY . 1. F A05000 "O" Ring, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. KE52345 Piston Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE52346 Air seal . . . . . . . . . . . . . . . . . . [...]

  • Page 32

    29 BUTTERFL Y V AL VE ITEM NO . P ART NO . DESCRIPTION QTY . 1. - 7. KE51603 Butterfly V alve, 2" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . .1 KE52286 Butter fly V alve, 3" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . .1 1. F A11224 Bolt, 5/16-18 x1" S.S. . . . . . . . . . . . . . . . . [...]

  • Page 33

    MAIN COMPONENT REFERENCE CHAR TS V alves: Mechanical: KETTLE PRES- STEAM SAFETY MANUAL CHECK STRAINER SOLENOIDS SIZE SURE TRAP V AL VE V AL VE V AL VE GALLONS PSI STEAM CONDENSA TE POT ABLE COOLING DUMP W A TER W A TER V AL VE 40 50 1/2" NPT 3/4" x 3/4" 3/4" x 3/4" 3/4" 3/4" 3/4" x 3/4" 3/4" x 3/4&q[...]

  • Page 34

    31 MAINTENANCE INSPECTION AND MAINTENANCE CHECK LIST Cleveland Range equipment requir es little pr eventative maintenance. We do however pr ovide the following chart as a guide line for inspection and maintenance to keep your unit functioning at 100%. MONTHL Y INSPECTIONS Item Inspection Item Switches Inspect switches for damage and correct operati[...]

  • Page 35

    32 MRC 7000 ENABLE MODE PROCEDURE (1&2 PEN) Refer ence page #36 in the MRC 7000 Installation, Wiring, Operation Manual, Form 2877, Edition 6, May 1994 update. T o prevent tampering, your programmer comes from the factory with the programming modes turned " oFF ". If adjustment is requir ed then the modes must be turned " ON "[...]

  • Page 36

    33 AIR LINE LUBRICA TOR OIL FILLING PROCEDURE 1. Disconnect air supply and bleed system. 2. Remove cover on console (see P ARTS LIST - PNEUMA TIC COMPONENTS). 3. Check for oiler location. 4. Inspect oil level in bowl. 5. Remove filler cap. 6. Add mineral oil as requir ed. 7. Replace filler cap and console cover . Oiler AIR FIL TER REPLACEMENT PROCE[...]

  • Page 37

    34 RE-INST ALLING SPEED CONTROL CABLE Speed Control Assembly 1. T ur n sprocket of speed contr ol so that wir e." A " is fully extended towards shaft " B ". 2. I nsert end of cable through bracket " C ". 3. Insert wire so it protrudes appr oximately 1/2" to 5/8" through hole in bolt " D ". Tighten b[...]

  • Page 38

    35 LUBRICA TION Lubricate the following parts ever y three months to insure smooth operation and r educe wear . MIXER BRIDGE HOUSING There ar e two grease nipples on the mixer bridge swivel housing which are accessed by removing the fr ont and back covers on the 18" console. Side View of 18" Console TRUNNION HOUSING, WORM SCREW AND TIL T [...]

  • Page 39

    36 SOLENOID V AL VE MAINTENANCE Solenoid V alve Exploded View Drawing Or dering Information Par ts marked with an asterisk ( * ) in the Solenoid V alve Exploded View Drawing are supplied in the Rebuild Kits. V alve # Rebuild Replacement (Description) Kit # Coil # CT50182 (2", 120V/60 Hz.) SE50400 SE50401 CT50244 (1", 120V/60 Hz.) SE50402 [...]

  • Page 40

    37 Coil Replacement W ARNING: T ur n off electrical power supply . 1. Disconnect coil lead wires and gr een grounding wir e if present. 2. Remove retaining clip, nameplate and housing. W ARNING: When metal retaining clip disengages, it will spring upward. 3. Slip spring washer and coil off the solenoid base subassembly . 4. Coil is now accessible f[...]

  • Page 41

    38 WIRING DIAGRAM[...]

  • Page 42

    39 FLOW P A TH FOR HYDRAULIC SYSTEM Hydraulic Motor Hydraulic Motor Check Valve Hydraulic Cylinder To Tank 3 Way Solenoid Valve 2 Way Solenoid Valve Variable Restrictor Valve IN OUT Pump Relief Valve set at 1000 psi To Tank[...]

  • Page 43

    40 SP ARE P ARTS LIST ITEM ON. DESCRIPTION QTY . QTY . DOMESTIC O VERSEAS Spare P arts SE50426 Air Filter Element 1 1 SE50428 "O" Ring for Air Filter 1 1 KE52895 Air Regulator --- 1 KE52936 Fuse 1 1 KE01808 Switch Assembly - On/Of f - Maintained --- 1 KE01809 Switch Assembly - On/Of f/On - Maintained --- 1 KE01810 Switch Assembly - Moment[...]