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Cleveland SD-1050-K 6 6 manual

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Table of contents for the manual

  • Page 1

    SE95008 Rev . 6 Operators Manual Installation, Operation & Service Direct Steam T able T op Kettles T able-T op Direct Steam Kettles MODELS: KDT- 1 - T KDT- 3 - T KDT- 6 - T KDT-12 - T KDT-20 - T SD Stands MODELS: SD - 450 SD - 650 SD - 760 SD -1050 SD -1200 SD -1600 SD -1800 Kettles on SD Stands MODELS: SD - 450 - K 6 SD - 650 - K 12 SD - 760 [...]

  • Page 2

    Shut off pow er at main fuse disconnect prior to ser vicing. Ensure kettle is at room temperature and pressure gauge is showing z ero or less prior to removing any fittings . Inspect unit daily f or proper operation. 0 Do not fill kettle abo ve recommended le vel marked on outside of k ettle. Surf aces may be e xtremely hot! Use protectiv e equipme[...]

  • Page 3

    GENERAL Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage. This unit is built to comply with applicable standards for manufactur ers. Included among those approval agencies ar e: UL, NSF , ASME/Ntl.Bd., C[...]

  • Page 4

    STEAM All steam plumbing to and from the kettle and steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made. Generally , kettles requir e 1/2" i.p.s. pipe, 10-45 psi steam pressur e. If the steam supply pressure exceeds 45 psi, a pressur e reducing valve is requir ed. The steam[...]

  • Page 5

    OPERA TION 1. Ensure that ther e is an adequate steam supply to the kettle. 2. T urn the steam control valve to the open position by turning the knob counter -clockwise, then allow the kettle to preheat. NOTE: When cooking egg and milk products, the kettle should NOT be preheated, as pr oducts of this nature adher e to hot cooking sur faces. These [...]

  • Page 6

    CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, r eliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature). W ARNINGS ➩ Do not use detergents or cleansers that are chloride based or contain quat[...]

  • Page 7

    ST AINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www .nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is r ecognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “activ[...]

  • Page 8

    STEAM CONTROL ASSEMBL Y SER VICE P AR TS 1 15 16 2 3 4 5 5 22 6 7 8 9 10 1 13 14 21 20 19 18 17 25 4 23 24 12 4 5 3 21 20 19 18 17 5 6 7 8 9 4 23 7 8 9 23 6 7 8 9 4 23 13 12 5 26 28 27 29 11[...]

  • Page 9

    STEAM CONTROL ASSEMBL Y ITEM NO. P ART NO. DESCRIPTION QTY . 1. F A11056 Binding Head Screw , 6-32 x 1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2. KE50458 End Cap, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE50455-1 T runnion, condensate return . . .[...]

  • Page 10

    3 4 7 6 5 11 10 9 8 16 12 13 15 14 22 21 19 18 20 See Steam Control Drawing 2 1 1 1 24 28 1 25 26 27 30 See Steam Control Drawing 23 17 Steam In Configuration for SD Stand with Two Kettles 2 2 CONDENSATE RETURN STEAM IN STEAM IN CONDENSATE RETURN See Steam Control Drawing STEAM IN STEAM IN 29 PLUMBING ASSEMBL Y (for SD Stands)[...]

  • Page 11

    PLUMBING ASSEMBL Y (for SD Stands) ITEM NO. P ART NO. DESCRIPTION QTY . 1. FI00169 T ee, 1/2" NPT . (single kettle units) . . . . . . . . . . . . .1 (twin kettle units) . . . . . . . . . . . . . . .3 2. KE54941-5 Safety V alve, 50 PSI, 1/2" (North America) (single kettle units) . . . . . . . . . . . . .1 (twin kettle units) . . . . . . . [...]

  • Page 12

    6 7 8 4 5 1 4 2 3 1 2 3 11 12 9 11 12 10 F AUCET ASSEMBLIES[...]

  • Page 13

    F AUCET ASSEMBLIES ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE50825-8 6 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50825-1 12 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50825-1 20 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 14

    STEAM CONTROL ASSEMBL Y - FOR KETTLES WITH GEARBO X See Tilting Gearbox Assembly 1 2 3 4 5 6 5 6 7 8 9 10 11 11 12 14 15 16 17 19 18 20 21 22 10 13[...]

  • Page 15

    STEAM CONTROL ASSEMBL Y - FOR KETTLES WITH GEARBO X ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE52697 Lock Nut, 1/2" NPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2. F A32500 Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3[...]

  • Page 16

    3 3 5 6 4 7 8 7 9 12 13 12 2 11 14 16 15 10 1 14 1 NOTE: Item # 14 to be tack welded flush outside in the gearbox housing (item #1 ). Do not damage the outside edges of the gearbox housing when tack welding. 2 See Steam Control Assembly TIL TING GEARBOX ASSEMBL Y - FOR KETTLES WITH GEARBO X[...]

  • Page 17

    TIL TING GEARBOX ASSEMBL Y - FOR KETTLES WITH GEARBO X ITEM NO. P ART NO. DESCRIPTION QTY . 1.-16. KE02062-1 Tilting Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. KE02060 Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50[...]

  • Page 18

    PRESSURE RELIEF V AL VE TESTING PROCEDURE The pressur e relief valve (optional on kettles) must be checked at least twice a year as part of the normal maintenance per for med. 1. Open steam valve and preheat kettle. 2. Stand to the side of the pressur e relief valve discharge tube and pull ring three or four times to insure fr ee movement. Hold val[...]

  • Page 19

    TROUBLESHOOTING GUIDE This section contains information intended for use by Authorized Service Personnel only . PROBLEM A / Kettle heats too slowly or does not come to a boil. Probable Cause Remedy 1. Inadequate steam flow . Check for correct steam using chart below . If kettle is connected to a steamer and powered by a generator the units should b[...]

  • Page 20

    9.88" 251mm 1/2" NPT STEAM INLET 1/2" NPT CONDENSATE RETURN 8.00" 203mm 9.38" 238mm 12.25" 311mm 12.50" 318mm 8.13" 207mm 9.31" 236mm 1.56" 40mm 3.50" 89mm SPECIFICA TION DRA WINGS KDT -1-T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURF ACES: Right - 4" Left - 0 Back - 0[...]

  • Page 21

    F G NOTE: INLET AND RETURN NOT INTERCHANGABLE C A B WALL E D H 1/2" NPT STEAM INLET 1/2" NPT CONDENSATE RETURN STEAM CONTROL VALVE K M L N J 1.00" 25mm 1.25"/32mm WALL 2.25" 57mm GAL. LITRE A B C D E F G H J K L M N 31 1 IN 14.00 10.00 15.13 12.50 8.25 10.00 12.50 23.00 7.00 4.00 11.00 15.00 21.00 mm 356 254 384 317 210 254[...]

  • Page 22

    F G NOTE: INLET AND RETURN NOT INTERCHANGABLE C A B WALL E D 1/2" NPT STEAM INLET 1/2" NPT CONDENSATE RETURN K M J 1.75" 45mm WALL H STEAM CONTROL VALVE 1.25" 32mm 2.25" 57mm L MARINE LOCK GAL. LITRE A B C D E F G H J K L M 31 1 IN 20.50 16.75 23.00 22.25 13.50 19.50 22.00 29.00 6.00 8.75 11.50 29.50 mm 521 425 584 565 343 [...]

  • Page 23

    SD ST ANDS WITH KETTLES CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURF ACES: Right - 0 Left - 0 Back - 0 MARINE LOCK SLIDING DRAIN PAN 18.00" 457mm 6.00" 152mm A 27.75" 706mm 22.00" 610mm 1.47" 37mm 1.47" 37mm H C 16.88" 429mm 13.75" 349mm 33.50" 851mm D 5.00" 127mm 3.25" 83mm B [...]