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CMA Dishmachines GL-X manual

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Table of contents for the manual

  • Page 1

    MODEL GL-X INSTALLATION & OPERATION Rev. 1.01 800-854-6417 FAX 714 - 8 95 - 2 141 Owner’s Manual Keep with machine for reference CMA DISHMACHINES 12700 KNOTT AVENUE GARDEN GROVE, CALIFORNIA 92841 www.cmadishmachines.com[...]

  • Page 2

    T ABLE OF C ONTENTS M ODEL CMA-GL-X 1. SPECIFICAT IONS ......................................................................................... 2 1.1. GL-X .............................................................................................................................................. 2 1.2. GL-X O PERATIONAL C YCLE ..................[...]

  • Page 3

    1. S pecifications METRIC EQUIVALENT 1.1. GL-X WATER CONSUMPTION PER RACK 1.7 GAL. 6.44 L PER HOUR 40.8 GAL. 154.4 L OPERATING CYCLE WASH TIME-SEC 57 57 RINSE TIME-SEC 48 48 DWELL TIME-SEC 15 15 TOTAL CYCLE 2 MIN. 2 MIN. OPERATING CAPACITY RACKS PER HOUR 30 30 WASH TANK CAPACITY 1.7 GAL. 6.44 L PUMP CAPACITY 35 GPM 132.5 LPM WATER REQUIREMENTS 140?[...]

  • Page 4

    1.2. GL-X Operational Cycle The GL-X Operational Cycle has a total cycle time of 2 m inutes (120 seconds). The Timing Diagram and the steps listed below de tail the individual functions that are executed during each Operational Cycle. Seconds: 0 10 20 30 40 50 60 70 80 90 100 110 120 W ASH RINSE DRAIN Instant Start Relay Cam 1 Start/Stop Cam 2 Dete[...]

  • Page 5

    The pump motor runs the pump for the 57-s econd wash cycle, then pumps the water out through the drain, turns off for about 8 seco nds (allowing the machine to refill with clean rinse water) and then runs the pump for the 48-second rinse cycle. 3. Cam switch 3 controls the drain function. At the end of the 57-second wash cycle, cam switch 3 energiz[...]

  • Page 6

    Getting Started 2. Getting S t arted 2.1. Introduction to the GL-X The GL-X Glasswasher is unique in its field; it has all the features of a standa rd commercial size machine packed into an under-cou nter, standalone glasswasher. Operation of the GL-X is extremely easy. A fter initially filling the machine (see section 3.1.3 Filling the Machine ), [...]

  • Page 7

    Getting Started 2.2. Receiving and Installation The glasswasher is shippe d from the factory in a corru gated box on a wooden pallet. The installation guidelines give a systematic pro cedure for setting up the machine. 1. Start by removing the box and packaging mate rial. Check for the followin g co mponent parts: A. Drain Screen: The Wash Tank Scr[...]

  • Page 8

    Getting Started 2.2.4. Installers Checklist  Glasswasher checked for concealed damage  Hot water supply is recommended 140° F (60 C)  Incoming water supply line is ½” minimum  Supply circuit breaker for machine is properly sized (20 amp)  Service voltage and phase type are correct to machine data plate  Drain hose is installed[...]

  • Page 9

    Operation 3. Operation 3.1. Initial Setup 3.1.1. Check…  Drain screen is in place  Spay arms and end plugs are secure 3.1.2. Chemicals • Assure there is a sufficient supply of chemicals before beginning a shift. 3.1.3. Filling the Machine • With the power ON, press and hol d the Fill/Start swit ch in the “FILL” position until the wa[...]

  • Page 10

    Operation These cams were set at the factory but must be adj usted after final installation to maximize efficien cy of chemical use ( se e section 4.1.1 Cam Adjus tment .) 3.2.3. Proper Filling The number 4 cam determi nes the am ount the mach ine is automatically filled each cy cle. When the number 4-cam switch actuator ri des down i nto the cam g[...]

  • Page 11

    Maintenance 4. Maintenance The maintenance proced ures detail ed in this sect ion are to be performed by quali fied personnel. 4.1. Timer assembly The standard timer assem bly con sists of a (2 minutes per revolution) moto r turning a common shaft, which, in turn, rotates eight cams. As the ca ms rotate, they control various functi ons and the sequ[...]

  • Page 12

    Maintenance 4.2. Quick service guide MODELS: GLX TECHNICA L ISSUE CAUSE SOLUTION Delim er s w it ch in d e lim e po s it ion Flip t o NORMAL position Wash Pump motor will not shut off Faulty delimer switch Replace switch, P/N 00475.30 Faulty manual drain switch Replace switch, P/N 03406.62 Faul ty cont actor Replace cont actor, P/N 00404.82 Continu[...]

  • Page 13

    Maintenance 4.3. Troubleshooting PROBLEM LIKELY CAUSE SOLUTION Power off at circuit breaker Reset circuit breaker Defective power swit ch Replace power switch P/N: 00433.10 Machine inoperative Defective timer assembly motor Replace timer assembly motor P/N: 00501.00 Door is open Close door Control drawer is pulled out Secure control drawer Defectiv[...]

  • Page 14

    Maintenance PROBLEM LIKELY CAUSE SOLUTION Turn up supply water heate r Low incoming water temperature (below 140° F) Insulate supply water pipe Thermostat out of adjustment Adjust thermostat Low heat during operation Defective sustainer heater Replace heat er P/N: 04109.10 Low spray arm water flow Limed up spray arm nozzl es De-lime spray arm nozz[...]

  • Page 15

    Maintenance PROBLEM LIKELY CAUSE SOLUTION Defective sani/detergent primer switch Replace primer switch P/N: 03470.00 Activating detergent primer switch does not run pum p Defective detergent pump motor Replace pump motor P/N: 00416.00 Defective sani/detergent primer switch Replace primer switch P/N: 03470.00 Activating sani primer switch does not r[...]

  • Page 16

    Addendum 5. Addendum for Machines Installed in the City of Chicago “All food dispensing e stablishments using chlorine o r other approved chemical sanitizers shall, at all times, maintain an adequate testing devi ce.” “Dishes and other e ating and drinking utensil s to be washed in a dishwashin g machine shall be properly scraped and pre-rins[...]

  • Page 17

    Appendix A: Operator & Cleaning Instructions MODEL GL-X INSTALLATION & OPERATION MANUAL Rev. 1.01 –08/04/05 PAGE 16[...]

  • Page 18

    Electrical Diagram 6. Electrical Diag ram 1 1 / 2 0 / 0 6 W A T E R S O L E N O I D V A L V E P U M P M O T O R D E T S A N I R I N S E D R A I N S A N I P R I M E R R I N S E P R I M E R R e v . 1 . 0 3 L 1 L 2 T 3 T 2 T 3 L 3 P U M P C O N T A C T O R L 1 L 2 T 1 T 2 T 3 L 3 H E A T E R C O N T A C T O R D E T E R G E N T P R I M E R 1 1 5 V A C [...]

  • Page 19

    Electrical Diagram J 7 J 6 J 5 W A S H T A N K I N D I C A T O R T E M P E R A T U R E S E N S O R W I R E D I A G R A M F O R M O D E L : G L - X 0 9 / 0 6 / 0 5 D E L I M E N O R M A L D O O R S A F E T Y S W I T C H C Y C L E L I G H T P O W E R L I G H T R e v . 1 . 0 2 N C N O C 1 4 8 5 9 1 2 1 4 I N S T A N T S T A R T R E L A Y 1 3 D R A I N[...]