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Coleman 8100 Series manual

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Table of contents for the manual

  • Page 1

    Natural Gas Con ver sion Kit IMPORT ANT Read this document carefully bef ore attempting installation of this conv ersion kit. These instructions should be left with the consumer f or future reference . For the f ollowing Coleman® Gas Barbecue Grills: 8100 Series (M/N 9992-643) 8200 Series (M/N 9992-644) W ARNING • This Natural Gas conv ersion Ki[...]

  • Page 2

    P ar t No. Qty Description 11 Main Burner V alve & Manif old Assembly (NG) 8100 1 Main Burner V alve & Manif old Assembly (NG) 8200 2 1 Hose 19" - 3/8" Flare Both Ends f or Side Bur ner (NG) 3 1 Side Bur ner V alv e Assembly - 12K BTU (NG) 4 1 Regulator 3/8" FNPT Threads (NG) 5 1 Nipple Pipe 3/8" NPT x 1.5" 6 1 T ee[...]

  • Page 3

    T ools Needed: Phillips head scre wdr iv er 1/4" nut driv er * 9/16" wrench Adjustab le wrench Fig 4 Fig 1 Fig 2 Fig 3 Rear Heat Shield Screws Heat T ents Screws * 1/4” sock et set with e xtension can also be used. Natural Gas Conversion Instructions Be sure gas supply is off , the knobs are in the off position and the grill is cool. 1.[...]

  • Page 4

    Fig 5 Fig 6 Side Screws (Repeat on left side). Screws under lip Fig 8 Fig 7 T abs Natural Gas Conversion Instructions 5. Remo ve the scre ws from the bottom of the heat shield, holding the front heat shield in place. The screws are located under the bottom lip of the shield (Fig. 5). 6. Remo ve the tw o side heat shield screws located under the bot[...]

  • Page 5

    Fig 10 Fig 14 Fig 9 Fig 11 Fig 13 Manif old Gas Inlet Fle x Line Fle x Line Fig 12 Manif old Screws Natural Gas Conversion Instructions 10. Disconnect the right side fle xline from the mani- f old using the adjustable wrench. This will free up the right side of the manifold (Fig. 9). 11. Disconnect the left side fle xline from the bac k infrared v [...]

  • Page 6

    Fig 15 Fig 17 Fig 18 Fig 19 Burners fully ov er valv es Rear Heat Shield Control Knob Stems Fig 16 Manif old Natural Gas Conversion Instructions 16. Start by placing the new manif old into the grill body with the control knob stems going outward through control panel front (Fig. 15). 17. Reattach the bez els to the manifold with the tw o screws . M[...]

  • Page 7

    Fig 20 Fig 21 Fig 22 Fig 23 Fig 24 Brass Flare Fitting Brass Flare Fitting Natural Gas Conversion Instructions Installing the NG regulator 1. Remov e the hose from the brass flare fitting using an adjustable wrench. Located inside the car t on bottom of gr ill head (Fig. 20). Remaining hose end still connected will be remov ed later . 2. Remov e th[...]

  • Page 8

    Fig 25 Fig 26 Fig 27 Fig 28 Fig 29 Natural Gas Conversion Instructions 6. Attach the 3/8" street elbow to the bottom of the bottom of the tee connector . Make sure to apply pipe sealant bef ore attaching. Tighten with wrench (Fig. 25). 7. Reinser t the grommet in the side of the car t (Fig. 22). 8. Attach one end of the supplied hose to the fl[...]

  • Page 9

    Fig 30 Fig 31 Fig 32 Fig 33 Fig 34 Natural Gas Conversion Instructions Con ver ting the Rear Infrared Burner to NG 1. Remov e the f our screws on the inside of the grill that hold the rear infrared co ver in place (Fig. 30). 2. Close the g r ill hood slowly . 3. Remo ve the tw o screws from the back infr ared cov er , located on the back of the g r[...]

  • Page 10

    Fig 36 Underside of side burner shelf Fig 35 V alv e Assembly Fig 37 Natural Gas Conversion Instructions Con ver ting the Side Burner to NG 1. Remo ve side b ur ner grate , porcelain cap and burner head (Fig. 35). 2. Remo ve and discard the LP regulator hose attached to the side burner LP valv e assembly (Fig. 36). (Located on the under side of the[...]

  • Page 11

    Fig 38 Fig 39 Fig 40 Igniter Wire Fig 41 Casting Side Burner V alve Assy Fig 42 Casting Side Burner V alve Assy Screws Natural Gas Conversion Instructions 4. Remo ve the tw o screws holding the bezel and v alve in place. Remov e bezel from the front of the side burner (Fig. 38). 5. Remo ve the tw o screws holding the side burner LP valv e assembly [...]

  • Page 12

    Fig 43 Fig 44 Bezel Fig 45 Underside of side burner Natural Gas Conversion Instructions 8. Install the NG valv e assembly to the underside of the side burner with the two scre ws previously remov ed (Fig. 43). Note: Make sure the NG valve is facing to wards the front of the side b urner and the valve stem is inserted into the hole . 9. Reattach the[...]

  • Page 13

    Label the Grill 1. Apply conv ersion label 9992-461 on the grill, ne xt to the lighting instruction label. Note: At the completion of the con version, a leak test should be performed on all fittings. See Use and Care manual f or leak testing procedure. Installation is now complete. Enjoy y our grill safel y . Natural Gas Conversion Instructions 13 [...]

  • Page 14

    __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ ______[...]

  • Page 15

    __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ ______[...]

  • Page 16

    9992-448 (6/21/06) The Coleman Company , Inc. • 3600 Nor th Hydraulic Wichita, KS 67219 U .S.A. 1-800-356-3612 • TDD: 316-832-8707 www .coleman.com ©2006 The Coleman Company , Inc. All rights reser ved. Coleman® and are registered trademarks of The Coleman Company , Inc.[...]