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Conair UGR004/1200 manual

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Table of contents for the manual

  • Page 1

    Belt Con ve y or Moducon series Instant Access P arts and Ser vice (800) 458-1960 (814) 437-6861 www .conairnet.com The Conair Group , Inc. One Conair Drive Pittsburgh, P A 15202 Phone: (412) 312-6000 F ax: (412)-312-6227 UGR004/1200 Installation Operation Maintenance T r oubleshooting[...]

  • Page 2

    It is important to record the model and serial number(s) of your equipment and the date you recei ved it in the User Guide. Our service department uses this information, along with the manual number , to provide help for the specif ic equipment you installed. K eep this User Guide and all manuals, engineering prints and parts lists together for doc[...]

  • Page 3

    UGR004/1200 Moducon Belt Conv eyor I NTR ODUCTION . . . . . . . . . . . . . . . . . . .1-1 Purpose of the User Guide . . . . . . . . . . . . . . . . . . . . . . . . .1-2 Ho w the Guide is Organized . . . . . . . . . . . . . . . . . . . . . . .1-2 Y our Responsibility as a User . . . . . . . . . . . . . . . . . . . . . .1-2 A TTENTION: Read this so [...]

  • Page 4

    [...]

  • Page 5

    1-1 UGR004/1200 Moducon Belt Conv eyor ● ● Purpose of the User Guide . . . .1-2 ● ● Ho w the User Guide is or ganiz ed . . . . . . . . . . . . . . .1-2 ● ● Y our Responsibilities as a User . . . . . . . . . . . . . . . .1-2 ● ● A TTENTION: Read this so no one gets hur t . . . . . . . . . . .1-3 I NTR ODUCTION[...]

  • Page 6

    Moducon Belt Conv eyor UGR004/1200 1-2 I NTRODUCTION This User Guide describes the Conair Moducon Series Belt Con veyors and e xplains step-by-step how to install, operate, maintain and repair this equipment. Before installing this product, please take a fe w moments to read the User Guide and re view the diagrams and safety infor- mation in the in[...]

  • Page 7

    W ARNING: Impr oper installation, operation, or servicing ma y result in equipment damage or personal injury . This equipment should only be installed, adjusted, and ser viced by qualified technical personnel who are f amiliar with the construc- tion, operation, and potential hazards of this type of machine. All wiring, disconnects, and fuses shoul[...]

  • Page 8

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  • Page 9

    2-1 UGR004/1200 Moducon Belt Conv eyor ● ● What is the belt con ve yor? . . . .2-2 ● ● T ypical applications . . . . . . . . . .2-2 ● ● Con ve yor f eatures . . . . . . . . . . .2-3 ● ● Specifications . . . . . . . . . . . . . .2-4 ● ● Con ve yor options . . . . . . . . . . . .2-5 D ESCRIPTION[...]

  • Page 10

    The Moducon Belt Con veyor is a lightweight, mobile con v ey- or that can be rolled into place and used to mov e parts or materials to or from your process. Because of its modular construction, the con veyor can be b uilt in virtually any shape, length and width to f it your application. Standard belt design is durable modular link polypropylene. T[...]

  • Page 11

    UGR004/1200 Moducon Belt Conv eyor D ESCRIPTION 2-3 B EL T C ONVEY OR F EA TURES V ariable speed contr ol Allows y ou to operate at variab le speeds or indexing to time the belt conv eyor with other auxiliar y equip- ment. Side walls Low friction, replaceable walls are a vailab le with optional e xtensions that can be fitted to either side of the c[...]

  • Page 12

    Moducon Belt Conv eyor UGR004/1200 2-4 D ESCRIPTION S PECIFICA TIONS ADJUST ABLE ANGLE CONVEY OR FLA T CONVEY OR FIXED ANGLE CONVEY OR STEPPED CONVEY OR Conv ey or length Floor to belt height Angle is adjustable from 5 ° to 45 ° Incline length 60 in. {1500 mm} maximum Horizontal length Plastic side panel Aluminum support frame Plastic belt Over a[...]

  • Page 13

    UGR004/1200 Moducon Belt Conv eyor D ESCRIPTION 2-5 C ONVEY OR O PTIONS A vailable options include: ● Belt types Open belt - This belt has a 1-inch pitch with an open design that allo ws faster parts cooling. Y ou can increase the cool- ing rate with optional fans mounted beneath the belt. Belt widths start at 3 inches (76 mm) and increase in 3-i[...]

  • Page 14

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  • Page 15

    3-1 UGR004/1200 Moducon Belt Conv eyor ● ● Unpac king the bo xes . . . . . . . . .3-2 ● ● Cautions and warnings . . . . . . .3-2 ● ● Preparing f or Installation . . . . . .3-3 ● ● P ositioning the Con vey or . . . . .3-4 ● ● Setting the Height . . . . . . . . . . .3-4 ● ● Connecting the Con ve yor . . . . .3-5 ● ● Adjust[...]

  • Page 16

    The Moducon Belt Con veyor is shipped already assembled. Carefully unpack the con veyor and its components. Remov e all packing material, protecti ve paper , tape, and plastic. Compare contents to the shipping papers to ensure that you hav e all the parts. Carefully inspect all components to mak e sure no damage occurred during shipping. If any dam[...]

  • Page 17

    UGR004/1200 Moducon Belt Conv eyor I NST ALLA TION 3-3 P REP ARING FOR I NST ALLA TION Plan the location. Make sure the area where the belt con ve yor is installed has the follo wing: ● A grounded po wer source. The belt con veyor requires single phase, 100-115V , 50/60 Hz. All wiring should be completed by qualified electrical technicians and sh[...]

  • Page 18

    Moducon Belt Conv eyor UGR004/1200 3-4 I NST ALLA TION S ETTING THE H EIGHT P OSITIONING THE C ONVEY OR Place the con veyor where it is needed, then v erify that the con veyor is le vel. If the con ve yor is not lev el, adjust the le veling de vices on the legs. If your con veyor has the optional casters, lock the casters in position. Measure from [...]

  • Page 19

    UGR004/1200 Moducon Belt Conv eyor I NST ALLA TION 3-5 C ONNECTING M AIN P O WER W ARNING: Disconnect power sour ces to prevent injury fr om unexpected ener gization or star tup. This product has a moving belt. T o pre vent possible injury from unexpected startup, alw a ys disconnect and lock out the main power source bef ore perf or ming maintenan[...]

  • Page 20

    Moducon Belt Conv eyor UGR004/1200 3-6 I NST ALLA TION If the con veyor is not w orking properly at any time, slide the control button to the Standby position immediately and unplug the con veyor from the main po wer source. Refer to the T ROUBLESHOO TING section of this User Guide. If you do not encounter any problems during testing, proceed to th[...]

  • Page 21

    4-1 UGR004/1200 Moducon Belt Conv eyor ● ● Contr ol features . . . . . . . . . . . . .4-2 ● ● Bef ore star ting . . . . . . . . . . . . . .4-2 ● ● Star ting the belt con ve yor . . . . .4-3 ● ● Stopping the belt con ve yor . . . .4-3 ● ● Emer g enc y stopping . . . . . . . . .4-3 O PERA TION[...]

  • Page 22

    The belt con veyor control allo ws you to start, stop and control the speed of the belt. Lights indicate when po wer is being supplied to the unit and when an alarm condition exists. C ONTR OL F EA TURES Moducon Belt Conv eyor UGR004/1200 4-2 O PERA TION S T AR TING THE C ONVEY OR Make sur e the con vey or is level and lock ed. Adjust le veling fee[...]

  • Page 23

    UGR004/1200 Moducon Belt Conv eyor O PERA TION 4-3 S T OPPING THE C ONVEY OR T o stop the con vey or during operation: Slide the control b utton to the Standby position. IMPORT ANT : The Standby position is not a P o wer OFF s witch. When you w ant to stop the conv ey or motor f or a long time, disconnect the con ve yor from the main pow er source.[...]

  • Page 24

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  • Page 25

    5-1 UGR004/1200 Moducon Belt Conv eyor ● ● Pre ventive Maintenance Schedule . . . . . . . . . . . . . . . . .5-3 ● ● Chec king Electrical Connections . . . . . . . . . . . . . .5-4 M AINTENANCE[...]

  • Page 26

    The Belt Con veyor Moducon series models need re gular , scheduled maintenance for peak performance. Use the maintenance schedule on the follo wing page as a guide. Y ou may need to shorten the time of the maintenance schedule, depending on ho w often you use the con veyor . Follo w all safety procedures when working on the equipment. P REVENTIVE M[...]

  • Page 27

    UGR004/1200 Moducon Belt Conv eyor M AINTENANCE 5-3 P REVENTIVE M AINTENANCE S CHEDULE T o maintain the best performance, follow this maintenance schedule. ● ● Daily , or as needed ❒ ❒ Inspect leveling feet or casters. V erify that con veyor is le vel. Adjust le veling feet as needed. If the con veyor has optional casters, v erify that they[...]

  • Page 28

    Moducon Belt Conv eyor UGR004/1200 5-4 M AINTENANCE Be sure the main po wer is disconnected . Always disconnect and lock out the main po wer source before servicing the unit. Inspect all wires and connections . Look for loose wires, burned contacts, and signs of o ver- heated wires. Hav e a qualified electrician make an y nec- essary repairs or rep[...]

  • Page 29

    6-1 UGR004/1200 Moducon Belt Conv eyor ● ● Bef ore Beginning . . . . . . . . . . . .6-2 ● ● A Fe w W ords of Caution . . . . . .6-2 ● ● Identifying the Cause of a Pr oblem . . . . . . . . .6-3 ● ● Ans wering an Alarm . . . . . . . . .6-3 ● ● The Con ve yor Does Not Mo ve . . . . . . . . . . . . . . . . .6-4 ● ● Mo vement is [...]

  • Page 30

    Y ou can av oid most problems by following the recommended installation, operation and maintenance procedures outlined in this User Guide. If a problem should occur: ❒ Find any wiring, parts, and assembly diagrams that were shipped with y our equipment. These are the best reference for correcting a problem. The diagrams will note any custom featu[...]

  • Page 31

    I DENTIFYING THE C A USE OF A P R OBLEM UGR004/1200 Moducon Belt Conv eyor T ROUBLESHOO TING 6-3 The T roubleshooting section cov ers problems directly related to the operation and maintenance of the belt con veyor . This section does not provide solutions to problems that origi- nate with other equipment. Additional troubleshooting help can be fou[...]

  • Page 32

    Moducon Belt Conv eyor UGR004/1200 6-4 T ROUBLESHOO TING T HE C ONVEY OR DOES NO T M OV E For additional information on problems that may ha ve been caused by the speed control unit, see A PPENDIX B: AXU S ERIES C ONTROL . Symptom The con vey or does not move. P ossible cause Electrical connections are not corr ect. The control b utton is in the St[...]

  • Page 33

    UGR004/1200 Moducon Belt Conv eyor T R OUBLESHOOTING 6-5 Symptom The motor turns in the wrong direction. Motor operation is unstable and vibrating. P ossib le cause The clockwise input and the counterclockwise input are incorr ect or electrical connection is wrong . The motor rotates in the opposite direction depend- ing on gearhead speed reduction[...]

  • Page 34

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  • Page 35

    UGR004/1200 C UST OMER S ER VICE A PPENDIX A-1 Conair has made the largest in vestment in customer support in the plastics industry . Our service e xperts are av ailable to help with any problem you might ha ve installing and operating your equipment. Y our Conair sales representative also can help analyze the nature of your problem, assuring that [...]

  • Page 36

    G U ARANTEE /W ARRANTY UGR004/1200 A-2 A PPENDIX E QUIPMENT G U ARANTEE P ERFORMANCE W ARRANTY W ARRANTY L IMIT A TIONS Conair guarantees the machinery and equipment on this order , for a period as defined in the quotation from date of shipment, against defects in material and workmanship under the normal use and service for which it was recommende[...]