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Contec CS2000-QDCS2000 manual

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Table of contents for the manual

  • Page 1

    INTELLIGENT LABEL SENSORS OPERA TIONS MANU AL CS2000 & CS2000-QD C S 2 0 0 0 & C S 2 0 0 0 - Q D CS2000 & CS2000-QD CONTROL TECHNOLOGIES 2617 Fremontia Drive San Bernardino, CA 92404 Phone: 877-880-5389 F ax: 877-880-5537 www .con-tech.com[...]

  • Page 2

    Table of Contents General Information  Features  Diagram  CS2000 Quick Start  CS2000-QD Quick Start Installation  Mounting  CS2000 Wiring  CS2000-QD Wiring Operation  Label Placement  Push-Button Functions  LED Functions  Operation Features   Output Mode   Light/Dark Operation   Contrast Setting ?[...]

  • Page 3

    - 1 - General Information Features: • 10 to 30 VDC input - reverse polarity protected • Fast RISC microprocessor controlled • Easy one touch setup - label sensitivity easily adjusted, to the optimal setting, by  the push of a button • Missing label compensation - outputs a stop pulse even when a label is missing • Level [...]

  • Page 4

    - 2 - General Information Yellow LED: Indicates label backing (web) Push-button Red LED: Indicates output state Green LED: Indicates label + label backing Optional 6" Quick Disconnect 4 Pin Male Cable/Connector #8-32 Mounting Holes EASY SETUP WEB OUT LABEL 1. 2. 3. 4. Po si ti on we b und er sen sin g area and hold bu tt on do wn unt il y el l[...]

  • Page 5

    - 3 - General Information CS2000 Quick Start: 1.  Connect red wire to supply voltage 2.  Connect black wire to supply common 3.  For NPN Output - connect orange wire to black wire  For PNP Output - connect orange wire to red wire 4.  Connect white wire to your controller - refer to page 6 for wiring diagrams 5.  Turn on power 6. ?[...]

  • Page 6

    - 4 - General Information CS2000-QD Quick Start: 1.  Plug the CS2000-QD's male connector into a suitable 4 pin female connector 2.  Connect brown wire to supply voltage 3.  Connect blue wire to supply common 4.  For NPN Output - connect black wire to blue wire  For PNP Output - connect black wire to brown wire 5.  Connect whi[...]

  • Page 7

    - 5 - Installation Mounting: The CS2000 comes with 8 mounting holes allowing for many different mounting options. The holes are tapped for #8-32 screws and are 0.31" deep. We suggest using #8-32 x 3/8" stainless steel screws. Some different options are shown below. * To avoid electro-static discharge and sensor malfunction, the CS2000 sho[...]

  • Page 8

    - 6 - Installation CS2000 Wiring: The CS2000 comes with an 8' - 4 conductor cable. Refer below for wire designations. RED = 10-30 VDC BLK = Common WHT = Output ORN = NPN / PNP Output Selector Optoisolat or CS2000 RED 10-30V LOAD BLK WHT ORN WHT ORN WHT ORN WHT ORN WHT +5V 5V Logic 1K 1/4W Supply Voltage 12V = 1K 1/4W 24V = 2K 1/4W 12V = 1K 1/4[...]

  • Page 9

    - 7 - Installation CS2000-QD Wiring: The CS2000-QD comes with a 6" quick disconnect M12 - 4 pin male cable/connector (Turck P/N RS4.4T-2). Refer below for wire designations. Pin 1. BRN = 10-30 VDC Pin 2. WHT = Output Pin 3. BLU = Common Pin 4. BLK = NPN / PNP Output Selector Optoisolat or CS2000-QD BRN 10-30V LOAD BLU WHT BLK WHT BLK WHT BLK W[...]

  • Page 10

    ACME LABELS ACME LABELS AC ACME LABELS ACME LABELS ACME LABELS ACME LABELS - 8 - Operation Label Placement: For best results, position straight edge of label under the sensing area. Try to avoid sensing on rounded corners or other curved areas. Refer to diagram below. Less than 1 second 1 to less than 5 seconds 5 to less than 10 seconds 30+ seconds[...]

  • Page 11

    - 9 - Operation LED Functions:  Yellow - comes on when label backing (web) is under the sensing area  Red - comes on when output is active - NPN sinking or PNP sourcing  Green - comes on when label over label backing is under the sensing area Operation Features:  The CS2000 has 3 different operation features that can be changed to accom[...]

  • Page 12

    - 10 - Adjusting Label Sensitivity Overview:  The CS2000 will automatically adjust its label sensitivity, to the optimal setting, by simply depressing a push-button. This adjustment process is referred to as "Easy Setup." It is recommended that the operator adjust the label sensitivity for each new roll of labels due to differences in [...]

  • Page 13

    - 11 - Missing Label Compensation Overview:  The CS2000 has the capability to detect a single missing label and output a stop pulse as though the label were present. In order for Missing Label Compensation to function properly the operator must first: a) have Pulse Output selected - see Program Mode (page 12) for more information. b) adjust the [...]

  • Page 14

    - 12 - Program Mode Entering Program Mode:  Program Mode is used to change any or all of the Operation Features. To enter Program Mode depress the push-button until the yellow and green LED's begin toggling (30 sec.), then release. The LED's will then output the current set-up configuration (and every 3 sec. thereafter). For example: a[...]

  • Page 15

    - 13 - Specifications General: Power Supply..................................................... 10-30 VDC, reverse polarity protected Power Consumption............................................ 50mA max. Output.............................................................. NPN / PNP open collector Output Current..........................[...]

  • Page 16

    - 14 - Specifications Dimensions: CS2000 0.44 11.2 0.625 1.00 25.4 0.625 15.9 79.4 3.125 50.8 15 0.59 2.00 0.22 5.6 0.75 19.1 0.50 12.7 15.9 0.09 Sensing Area 15.9 0.625 76.2 3.00 EASY SETUP WEB OUT LABEL 13.5 0.53 1.00 88.9 3.50 25.4 9.5 0.38 2.4 1. 2. 3. 4. Po si t io n we b und er se nsi ng area and hold bu tt on do wn un ti l y e l lo w L E D c[...]

  • Page 17

    - 15 - Cleaning Instructions Cleaning Instructions: 1.  Begin by removing the sensor lid's 4 screws with a 1/16" L wrench. 2.  Gently lift the sensor's circuit board out by grasping the switch and pulling upward. Do not  remove the insulation tape. 3.  Clean the lens of the sensor's photo eye with a clean soft cloth [...]

  • Page 18

    - 16 - Warranty Terms & Conditions Warranty:  The CS2000 Label Sensor is warranteed for a period of two (2) years from the time of purchase. Control Technologies guarantees the CS2000 to be free from defects in materials or workmanship, and that, if used correctly will perform within specifications. The warranty covers normal wear and tear, [...]