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Cornelius 322 manual

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Table of contents for the manual

  • Page 1

    S e r v i ce /I n s t a ll a t i on G u i d e SE R I ES 322 I C E CUB E M ACH I N E P R I N T E D I N U . S . A IMI CORNELIUS INC; 1995 Ó P a r t N o . 166240008 M a r c h 17 , 1995 T H I S D O CU M E N T C O N T A I N S I M P O R T A N T I N F O R M A T I O N T h i s M anua l m u s t be r ead and unde r s t ood be f o r e i n s t a lli ng o r ope[...]

  • Page 2

    166240008 i T AB L E O F C O N T E N T S P a g e SA F E T Y I N F O R M A T I O N 1 ............................................... SPE C I F I C A T I O N S 3 ..................................................... E L E C T R I C A L 3 ..................................................... P L U M B I N G C O NN E C T I O N S 3 .....................[...]

  • Page 3

    ii 166240008 T AB L E O F C O N T E N T S ( c on t ’ d ) P a g e F L OO D I N G T XV - P R O DUC T SY M P T O M S 21 ........................... W A T E R R E G U L A T I N G V A L VE 21 ........................................... SE R V I C E S T E M V A L VES 22 ............................................... M O I S T UR E C O N T A M I N A T [...]

  • Page 4

    1 166240008 3 / 17 / 95 S A F E T Y I N F O R M A T I O N R ecogn i z e S a f e t y I n f o r m a ti on T h i s i s t he s a f e t y - a l e r t sy m bo l . W hen y ou s ee t h i s sy m bo l on ou r m a c h i ne o r i n t h i s m anua l , be a l e r t t o t he po t en t i a ll y o f pe r s ona l i n j u r y . F o ll o w r e c o mm ended p r e c au [...]

  • Page 5

    2 166240008 3 / 17 / 95 T H I S P A G E L E FT B L A N K I N T E N T I O N A LL Y[...]

  • Page 6

    3 166240008 3 / 17 / 95 SPE C I F I CA T I O N S F R O N T 23 . 50 21 . 00 2 . 00 22 . 00 5 . 00 1 . 00 OPENING 16 . 38 1 1 . 25 5 . 00 2 . 25 2 . 75 22 . 00 23 . 50 . 75 14 . 75 7 . 00 15 . 00 A B C D E F 6 FT E L E C - T R I CA L C O RD N O T E : M U S T U SE 20 A M P R E C EP T AC L E A W A T E R I N L E T B P U M P O U T DRA I N C E L E C T R I[...]

  • Page 7

    4 166240008 3 / 17 / 95 L EVE L I N G 1 . 1 . If l eg s a r e u s ed , ad j u s t t he l e v e li ng l eg s o f t he s t o r age b i n un t il t he un i t i s l e v e l and a ll f ou r( 4 ) l eg s a r e i n s o l d c on t a c t w i t h t he f l oo r . Le v e li ng i s v e r y i m po r t an t t o ob t a i n p r ope r d r a i n i ng and t o m a i n t[...]

  • Page 8

    5 166240008 3 / 17 / 95 D i a g r a m 2 M AK E E L E C T R I CA L P O W E R S U PP L Y C O NN E C T I O N R equ i r e m en t s : 1 15 V / 60 H z 1 ph ., 230 V / 60 H z . 1 ph ., o r 220 V / 50 H z . 1p h w hen u s ed . R e f e r t o se r i a l p l a t e f o r m i n i m u m c i r c u i t a m p ac i t y a nd m ax i m u m t i m e d e l ay f u se s i z[...]

  • Page 9

    6 166240008 3 / 17 / 95 P O W E R C O RD ( 322 UN I T O N L Y ) ill 018 T Y P I C A L I N S T A LL A T I O N : A LL E L E C T R I C A L & P L U M B I N G M U S T B E D O N E P E R L O C A L C O D E S . N O T E : T AK E CAR E N O T T O K I NK O R C O LL A PSE V I N Y L T UB I N G . VE N T C O ND E N S A T I O N DRA I N C O ND E N SE R DRA I N W [...]

  • Page 10

    7 166240008 3 / 17 / 95 AD J U S T H E R E S U PP O R T W E B FL O A T A SSE M B L Y R ESE R V O I R W A T E R L EVE L 1 / 4 ” I LL023 W ARN I N G : I ce m a k e r w ill no t op e r a t e p r op e r l y w h e n w a t e r s upp l y t e m p e r a t u r e i s b e l o w 50 _ F . o r a bov e 100 _ F . W a t e r s upp l y f l o w i ng p r e ss u r e m [...]

  • Page 11

    8 166240008 3 / 17 / 95 A l s o c he ck t o s ee i f t he f l oa t v a l v e i s f un c t i on i ng p r ope r l y and t he c o rr e c t w a t e r l e v e l i s be i ng m a i n t a i ned . A d j u s t i f ne c e ss a r y . 2 . C he ck t he r e f r i ge r an t c i r c u i t b y m a k i ng s u r e t ha t t he c onden s e r f an i s r unn i ng . ( T h [...]

  • Page 12

    9 166240008 3 / 17 / 95 R e - - c he ck pe r abo v e p r o c edu r e . S AN I T I Z I N G AND C L E AN I N G P R O C E DUR E 1 . R e m o v e f r on t pane l t o ga i n a cc e ss t o t he on - - o ff c l ean s w i t c h . 2 . P u s h s w i t c h t o “ C l ean ” and a ll o w t he i c eo n t he e v apo r a t o r t o r e l ea s e o r m e l t a w a [...]

  • Page 13

    10 166240008 3 / 17 / 95 W A T E R T R E A T M E N T D epend i ng on t he w a t e r s ou r c e f o r t he i c e m a k e r , w a t e r t r ea t m en t m a y be ne c e ss a r y t o p r e v en t c a l c i u m o r li m e sc a l e depo s i t s , bad t a s t e and odo r , c h l o r i ne p r ob l e m s , a s w e ll a s s li m e g r o w t h . If t he s e c[...]

  • Page 14

    3 / 17 / 95 166240008 1 1 A V E RA G E OP E RA TI N G C H ARAC TE R I S TI CS AC 322 IP Units F R EE Z E C Y C L E HAR VES T C Y C L E A M B I E N T T E M P _ F W A T E R T E M P _ F H E AD P R ES - S UR E P s i g S UC T I O N P R ES - S UR E P s i g C Y C L E T I M E M i n : S ec H E AD P R ES - S UR E P s i g S UC T I O N P R ES - S UR E P s i g [...]

  • Page 15

    12 166240008 3 / 17 / 95 W AT ER DUMP V AL VE REFRIGERA TION AND W AT ER SYSTEMS MODELS AC322 W AT ER FLOA T V AL VE W AT ER PUMP EV APORA T O R THERMOST AT IC EXP ANSION V AL VE HOT GAS SOLENOID V AL VE S HEA T EXCHANGER HIGH SIDE SER - VICE V AL VE LOW SIDE SERVICE V AL VE COMPRES - SOR AIR COOLED COND ENSER F AN B LADES F AN MOTOR FIL TER/DRIER[...]

  • Page 16

    166240008 13 3 / 17 / 95 W AT ER -COOLED CONDENSER W AT ER REGULA TING V AL VE W AT ER INLET FIL TER/DRIER PRESSUR E SWITCH COMPRESSOR HIGH SIDE SERVICE V AL VE LOW SIDE SERVICE V AL VE HEA T EXCHANGER EV APORA T O R THERMOST AT IC EXP ANSION V AL VE HOT GAS SOLENOID V AL VE W AT ER FLOA T V AL VE W AT ER DUMP V AL VE W AT ER PUMP S REFRIGERA TION [...]

  • Page 17

    14 166240008 3 / 17 / 95 DU M P C Y C L E AD J U S T H E R E S U PP O R T W E B FL O A T A SSE M B L Y R ESE R V O I R W A T E R L EVE L 1 / 4 ” I LL 023 1 . W i t h t he p r ope r w a t e r l e v e l i n t he w a t e r pan , s t a r t t he w a t e r pu m p t o c i r c u l a t e t he w a t e r . C he ck t ha t t he f l oa t w ill r e t u r n w a [...]

  • Page 18

    15 166240008 3 / 17 / 95 AD J U S T I N G BR I D G E T H I CKN ESS T O P R O W 3 / 8 I - 5 / 8 I D I M P L E C E N T E R 1 / 8 I BR I D G E B O TT O M 2 R O W S 3 / 16 I - 1 / 4 I BR I D G E BR I D G E 1 / 8 I ( 0 . 32 C M ) F o r op t i m u m i c e p r odu c t i on and m a x i m u m c ube s epa r a t i on , t he i c e c onne c t i ng t he i nd i v[...]

  • Page 19

    16 166240008 3 / 17 / 95 C yc l e t i m e ( C T ) = f r ee z e t i m e p l u s ha r v e s t t i m e , i n m i nu t e s and s e c ond s . 1440 d i v i ded b y C T = nu m be r o f cyc l e s pe r 24 hou r s . M ea s u r e w e i gh t o f i c e f r o m one cyc l e i n pound s and f r a c t i on s o f a pound . E xa m p l e : W e i gh t / cyc l e x cyc l[...]

  • Page 20

    17 166240008 3 / 17 / 95 S T A T U S I ND I CA T O R D 6 G r een L E D C onden s e r F an D 10 Y e ll o w L E D Le ft W a t e r C u r t a i n D 1 1 G r een L E D H o t G a s V a l v e D 12 G r een L E D W a t e r P u m p D 13 Y e ll o w L E D R i gh t W a t e r C u r t a i n D 14 G r een L E D C o m p r e ss o r C on t a c t o r D 5 R ed L E D E rr[...]

  • Page 21

    18 166240008 3 / 17 / 95 C I RCU I T B O ARD D I A G N O S I S T u r n t he po w e r s w i t c h O FF , and c en t e r po s i t i on . D i sc onne c t t he p r o x i m i t y s w i t c he s and t he r m i s t o r s f r o m t he c i r c u i t boa r d . R e m o v ea s l ee v e j u m pe r f r o m t he op t i on s t e r m i na l and p l a c e i t on t e[...]

  • Page 22

    19 166240008 3 / 17 / 95 C O M P O N E N T F UNC T I O N T ES T P L U G B oa r d m anu f a c t u r e s c he ck po i n t. D O N O T A TT E M P T A N Y V O L T A G E CH E C KS A T T H ESE P I N S . SE N S O R S C onden s e r s en s o r ( w h i t e ) and s u c t i on li ne s en s o r ( b r o w n ) a r e t he r m i s t o r s r a t ed 1 k oh m a t r oo [...]

  • Page 23

    20 166240008 3 / 17 / 95 V O L T A G E SE L E C T O R S W I T CH 1 . S e l e c t o r ba r i n c en t e r po s i t i on , s w i t c h i s open . P r odu c t i s i nope r a t i v e . 2 . S e l e c t o r ba r i n do w n po s i t i on , s e l e c t i on i s f o r 1 15 V A C . 3 . S e l e c t o r ba r i n up po s i t i on , s e l e c t i on i s f o r 23[...]

  • Page 24

    21 166240008 3 / 17 / 95 1 . T he c onden s e r and f an b l ade a r e c l ean and ha v e p r ope r ope r a t i ng c ond i t i on s . 2 . W a t e r s upp l y t o t he p r odu c t i s c o rr e c t and f l o w o v e r t he e v apo r a t o r i s c o rr e c t. 3 . C ube r r e f r i ge r an t c ha r ge i s c o rr e c t. 4 . T XV s en s i ng bu l b i s p[...]

  • Page 25

    22 166240008 3 / 17 / 95 T he w a t e r r egu l a t i ng v a l v e m u s t c l o s e o ff c onden s e r w a t e r f l o w c o m p l e t e l y du r i ng t he “ ho t ga s ” ha r v e s t cyc l e . T he r e s hou l d be no d i sc ha r ge w a t e r f l o w i ng ou t o f t he c onden s e r du r i ng t he ha r v e s t cyc l e . S hou l d t he v a l v [...]

  • Page 26

    23 166240008 3 / 17 / 95 R ead i ng s i n t he r ange li s t ed be l o w 100 M eg - O h m w ou l db ea n i nd i c a t o r t ha t t he sys t e m be i ng t e s t ed m a y ha v e a c on t a m i na t i on p r ob l e m . W he r e doe s t he p r ob l e m c o m e f r o m ? A s an e x a m p l e , t he f il t e r d r i e r m a y be c o m e s a t - u r a t e[...]

  • Page 27

    24 166240008 3 / 17 / 95 C u rr e n t - - F o r t he c u rr en t t y pe , c on t a c t s a r e no r m a ll y open . T he s t a r t c on t a c t s c l o s e b y t he h i gh c u rr en t d r a w f r o m t he l o ck ed r o t o r c ond i t i on w i t h on l y t he r un w i nd i ng i n t he c i r c u i t. A s t he c on t a c t s c l o s e , t he s t a r [...]

  • Page 28

    25 166240008 3 / 17 / 95 Leak D e t ec ti on T he ne w non - c h l o r i ne ba s ed r e f r i ge r an t s [ H P - 62 / R 404 A ] r equ i r e s pe c i a l l ea k de t e c t i on de v i c e s o t he r t han w ha t ha s been s t anda r d f o r t he C F C ’ s . W h il e t he i n s t r u m en t s f o r l ea k de t e c t i on a r e d i ff e r en t, t h[...]

  • Page 29

    26 166240008 3 / 17 / 95 T he sys t e m s hou l d be e v a c ua t ed t o app r o x i m a t e l y 200 / 250 m i c r on s . T hen pe r f o r m a5 m i nu t e ho l d i ng t e s t. Y ou m a y e x pe c t a l o w g r ade l o ss o f t he v a c uu m a s no r m a l . H o w e v e r , a r ap i d r i s e t o no r m a l a t m o s phe r i c p r e ss u r e w ou l [...]

  • Page 30

    27 166240008 3 / 17 / 95 C he m i c a l ana l ys i s i s t he k e y r equ i r e m en t t o t he de f i n i t i on o f “ R e c l a i m ” . R ega r d l e ss o f t he pu r i t y l e v e l s r ea c hed b y a r e - p r o c e ss i ng m e t hod , t he r e f r i ge r an t i s no t “ r e c l a i m ed ” un l e ss i t ha s been c he m i c a ll y ana l[...]

  • Page 31

    I M I C O RN E L I U S I NC O N E C O RN E L I U S P L A C E A N O KA , M I NN ES O T A 55303 - - 6234 P / N 163238001 E ff e c t i v e M a r c h 1 , 1996 S t a r t i ng w i t h P r odu c t i on S e r i a l N u m be r C ode 96 A 2 8 1 6 6 2 4 0 0 0 8 3 / 1 7 / 9 5 C O RNE L I US L I M I T ED C O MM ERC I A L W ARRAN T Y P L AN T O T HE O R I G I NA[...]

  • Page 32

    O n e C o r n e li u s P l ace A nok a , M i nn e s o t a 55303 - 6234 T e l e phon e ( 800 ) 238 - 3600 F ac s i m il e ( 763 ) 422 - 3246 C o r po r a t e H e adqua r t e rs : I M I C O R N EL I U S I N C .[...]