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Cornelius CCM CCU manual

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  • Page 1

    Nordic Ice Maker Model CCM and CCU Series Installation, Start-up and Maintenance Manual IMI CORNELIUS I NC. www.corne lius.com Publication Number: 631806051 Revision Date: September 1, 2007 Revision: A Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs. CCM and CCU Series Installation, Start-u p and Maintenance Manu[...]

  • Page 2

    *[...]

  • Page 3

    Forward Page i How To Use This Manual Cornelius provides this manual a s an ai d to the serv ice technician in installation and maintena nce of the CCM and CCU Series cube ice machines. Do not attempt to perform installation, start-up or maintenance unle ss you have read and fully understand this manual. If at any time you encounter conditions that[...]

  • Page 4

    Table of Contents Page ii F o r e w a r d Page i T a b l e o f C o n t e n t s Page ii Freight Claim Procedure Page iii Model Number and Serial Number Format Page 1 Installation Guidelines Page 2 Remote Condenser Guidelines Page 4 Electrical and Plumbing Requirements Page 6 H o w t h e M a c h i n e W o r k s Page 13 Start-Up Procedure Page 14 G e [...]

  • Page 5

    Freight Claim Procedure Page iii Freight Claims Important! Inspect Promptly This merchandise has been carefully inspecte d and packed in accordance with the carri er’s packing spe cifi cations. Responsibility for safe delivery has been assumed by the carrier. If loss or damage occurs, you as the consignee must file a claim with the carrier and ho[...]

  • Page 6

    Model and Serial Number Format Page 1 Model and Serial Number Format The serial number format and ma chin e spe cifics are detailed o n the data plate. Model Number CCM 06 30 A H 1 2 Engineering Rev Level Voltage:1=115V, 2=230V, 3=230V 3ph 5=50Hz. Cube Size: H=Half Cube, F=Full Cube Condenser Type: A=Air, W=Water, R=Remote Cabinet Width (in inches)[...]

  • Page 7

    Installation Guidelines Page 2 Installation Guidelines For proper operation of the Corneliu s ice machine, the following installation guid elines must be followed. Failure to do so may result in loss of productio n capacity, pr emature part failures, and ma y void all warranties. Reference the installation parameters prior to installi ng the machin[...]

  • Page 8

    Installation Guidelines Page 3 Secure the machine on top of the bin or disp enser. Attach the ice machine to the bin with the mounting strap s pr ovided with the bin or dispenser. Insure that the back of the ice machine is flush with the back of the bin. Prop er functioning of the bin door requires the bin door, when it is opened, to be in a stable[...]

  • Page 9

    Remote Condenser Guidelines Page 4 Remote Condenser Installation For proper operation of the Corneliu s ice machine, the following installation guid el ines must be followed. Failure to do so may result in loss of productio n ca pacity, premature part failure, and may void all warranties. Remote condensers must be inst alled per local buildi ng cod[...]

  • Page 10

    Remote Condenser Guidelines Page 5 The CCM0530R, CCM0630R, CCM08 3 0R, CCM1030R and CC M1530R remot e ice makers inco rporate the mixing valve in the condenser. This configuration allows up to a 100 foot calculated remote line set run. Reference the diagram below to calculate the maximum 100 foot line set run. ICE Machine Model Number Remote Conden[...]

  • Page 11

    Electrical and Plumbing Requirements Page 6 Electrical and Plumbing Requirements: CCU0150, and CCU0220 (Inclu des 50Hz. and 230 Volt Units) Note: The CCU Underco unter series do not have a splash curtain. These models utilize a thermostatic bin control in place of a mechanical bin sw it c h. ON-OFF-WASH S witch is located in the control box. Remove[...]

  • Page 12

    Electrical and Plumbing Requirements Page 7 Electrical and Plumbing Requirements: CCU0300 (Includes 50Hz. Units) Note: The CCU Underco unter Series do not have a splash curtain. These models utilize a thermostatic bin control in place of a mechanical bin sw it c h. ON-OFF-WASH S witch is located in the control box. Remove the grill screws to access[...]

  • Page 13

    Electrical and Plumbing Requirements Page 8 Electrical and Plum bing Requirements: CCM0330, CCM0430, CCM0530, CCM0630 (Includes 50Hz. Units)[...]

  • Page 14

    Electrical and Plumbing Requirements Page 9 Electrical and Plumbing Requirements: CCM0830 and CCM1030 (Includ es 50Hz. And 3 Phase Units)[...]

  • Page 15

    Electrical and Plumbing Requirements Page 10 Electrical and Plumbing Requirements: CCM1448, CCM1848 AND CCM2148 (Includes 50Hz. and 3 Phase Units)[...]

  • Page 16

    Electrical and Plumbing Requirements Page 11 Electrical and Plumbing Requirements: CCM0322 AND CCM0522 (Includes 50Hz.Units)[...]

  • Page 17

    Electrical and Plumbing Requirements Page 12 Electrical and Plumbing Requirements : CCM1530 Remote[...]

  • Page 18

    How the CCM Ice Machine Works Page 13 How the Ice Machine Works A general description of how the CCM Series cubers works is given below. With the ICE/OFF/WASH switch in the ICE position, the compressor, water pump and condense r fan motor (when appli cable) w ill energize starting the freeze cycle. During the freeze cycle, wa ter is ci rc ulated ov[...]

  • Page 19

    Start-Up Procedure Page 14 Start-Up Procedure Before starting the machine, make sure the machi ne is level within 1/8 inch in all directions, the bin or dispe nser leg height can be adjusted by rotating the leg foot. Check the water level in the water trough. It should be appr oximat ely ½ inch above the top of the water pump impeller housing. The[...]

  • Page 20

    Start-Up Procedure Page 15 Bin Control Operation The bin control is used to shut the machine off when the bin fills with ice. The bin control must be checked upon installation or initial start- up and when performing maintenance. There is one bin switch for each evaporator. The actu ator arm of the bin switch comes in contact with the splash curtai[...]

  • Page 21

    General Maintenance Page 16 Electrical shock and/or inju ry from mo ving parts inside this machine ca n cause serious injury. Disconnect electrical supply to machine prior to performing any adjustme nts or repairs. Failure to perform the required maintena nce at the frequency specified will void warranty coverage in the event of a related failure. [...]

  • Page 22

    Cleaning Procedure Page 17 Ice Machine Cleaning and Sanitizing Instructions 1. Remove the ice machine front panel. 2. Make sure that all the ice is o ff of the evaporator. If ice is being made, wait for cycle completion then turn the machine “OFF” at the ICE/OFF/WASH selector switch . 3. Remove or melt all ice in the storage bin. 4. Add recomme[...]

  • Page 23

    Cabinet Care Page 18 Cleaning stainless steel Commercial grades of stainles s ste el are susceptible to rusting if not pr operly maintained. It is important that you properly care for the st ainless steel surfaces of your ic e machine and bin to avoid the pos sibilit y of rust or corrosion. Use the following recommended guidelines for keep ing your[...]

  • Page 24

    Winterizing Procedure Page 19 Winterizing Procedures Important! Whenever the ice machine is take n out of operation dur ing the winter months, the procedu re below must be performed. Failure to do so may cause se rious damage and will void all warranties. 1. Turn off water to machine. 2. Make sure all ice is off of the ev aporator(s). If ice is bei[...]

  • Page 25

    Service History Page 20 9081365-01 Service History Model Number__________________Serial Number__________________Date Installed__________ ___________________ ______________ ___________________ ______________ ___________________ _____ ___________________ ______________ ___________________ ______________ ___________________ _____ ___________________ _[...]