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Cornelius ICE FROST manual

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Table of contents for the manual

  • Page 1

    ICE FR OST P ost-M ix and Pre-Mix Installati on, Ser vic e , and Operat or’ s Manual Release Dat e: April 19 , 2004 Publication Number: M620919596 OPR Revision Date: Oct ober 19, 2006 Revision: C Visit the IMI Cornelius web s ite at www.cornelius.com for a ll y our Lite rature n eeds. ®[...]

  • Page 2

    ICE FR OST P OST-MIX AND PRE-MIX INSTALLATION, SERVIC E , AND OPERATOR’ S MANUAL The produc ts, techn ical in f or mati on, and instr ucti ons con tained in this m anual are s ubject to change without notic e. These ins tru ctions are not intend ed to c ov er all details or varia- tions of t he equi pment, nor to pr ovide for e very p ossible con[...]

  • Page 3

    T ABLE OF CONTENTS Importan t Warnings and Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Plat e da ta . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    [...]

  • Page 5

    Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 1 - Publication Number: M620919596OPR IMPOR T ANT W ARNINGS AND A D VICE This ins truc tion m anual repr esents a n integral par t of th e equi pment a nd must be kept read ily available fo r u s e. Read the war ni ngs cont ained h erein c arefu lly before instal ling a nd using t[...]

  • Page 6

    Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 2 - © 2004-2006, IMI Cornelius Inc. INSTAL LATI ON 1. Remove the equipme nt from th e packing, then slide it of f upwards (see FIGURE 1 ). 2. Checking th e mach ine id entifica tion aft er removin g the packing, you must check that th e equipmen t you hav e received is ex actl y [...]

  • Page 7

    Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 3 - Publication Number: M620919596OPR C ONNECTION D IAG RAMS Ice Frost Generic (Pre-mix) The dia gram shows the se quenc e for the connecti on between the ICE F ROST GENERIC P RE to a n ex ist ing pr e-mix syst em. FIGURE 3 Description: 1. Pre- mix pro duct 1 inlet . 2. Pre- mix p[...]

  • Page 8

    Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 4 - © 2004-2006, IMI Cornelius Inc. Ice Frost Generic (P ost-mix) The dia gram shows the se quence for the conne ction between the ICE FROST GENE RIC POST to an ex ist ing post- mix system. FIGURE 4 Description: 1. Syr up 1 inlet . 2. Syr up 2 inlet . 3. Soda water inlet. 4. Inle[...]

  • Page 9

    Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 5 - Publication Number: M620919596OPR Alarms Safety Pr obe Alarms (only for I CE F ROS T G ENERI C Pre-m ix) Y ou will re memb er that the monit or ing of the safety probes ’ condi tions (satis fied/ not s atisfie d) is only active during the bowl loa ding phase . It follows , t[...]

  • Page 10

    Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 6 - © 2004-2006, IMI Cornelius Inc. “FIL TER CLEANING” Alarm A filter cleaning a lar m wil l act ivate when the uni t is r unning hot due to insuffi cient in ter na l air circu latio n. When t his occ urs a “Filtr ” mess age wil l appear on the to uch pad LE D disp lay re[...]

  • Page 11

    Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 7 - Publication Number: M620919596OPR B OWL L OADING O PERATIONS Ice Frost Generic (Pre-mix) W ARNING: If the unit runs out of pr oduct and is t urned off and turne d back o n without a new (full) pr oduct tank installed the sensor will look for pr oduct fo r 4 minutes. During thi[...]

  • Page 12

    Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 8 - © 2004-2006, IMI Cornelius Inc. B RIX P R OCEDURE This will be a two s tep proc ess. First to ad just t he water fl ow rate by adjust ing the water flow co ntrol and sec ond to obtain the proper Bri x by adjusti ng the sy rup f low contr ol. 1. Rotate the valve assembly 90 d [...]

  • Page 13

    Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 9 - Publication Number: M620919596OPR P R OGRAMMING E LECTRONI C T OUCH P AD T o Enter Time Programming on Initial Ins tallation or in the Event of Ser vice 1. T u r n the power switch OFF . 2. Press a nd hol d the left “ PRESS T O SELECT FUNCTION ” button and tur n ON t he po[...]

  • Page 14

    Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 10 - © 2004-2006, IMI Cornelius Inc. Setting COLD Timer (Night Setting) 1. T u rn the power switch ON. Ma ke sure the “ A UTO TIMER” is O FF (light on button is not lit) . 2. Press t he left hand “ A uger ON/OFF” button ON. 3. Press and hold th e “PRESS TO SELECT FUNCTI[...]

  • Page 15

    Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 11 - Publication Number: M620919596 OPR Viewing the Bowl T emperature 1. T u rn ON the auge r on the side th at you want to displa y the bowl tem perature (p ress the “AGER ON/ OFF” button). 2. Press t he “P RESS TO SELECT FUNCT ION” button unti l the “Co ld” LED i s l[...]

  • Page 16

    Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 12 - © 2004-2006, IMI Cornelius Inc. QUAR TERLY CLEANING AND SANITATION P OST M IX S YSTEMS O PERATIONS A TTENTION: The c leaning operations m us t be perf or med with t he machine disconnected from the powe r supply . 1. Empty the bowl of a ny remaini ng pro duct and switch o ff[...]

  • Page 17

    Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 13 - Publication Number: M620919596 OPR 6. Slide the locking b ar (Z) - FIG URE 16 - outwards so that the bowls ar e fully rel eased. Unlock relief valve on the bowl lid c ap and remove (FIGURE 17). FIGURE 16 7. Unscr ew the knobs ( A1) so the bowls c an be lowered slightl y , ope[...]

  • Page 18

    Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 14 - © 2004-2006, IMI Cornelius Inc. 11. W ash th e bowl and c ov er ca refully wi th water and mild detergen t, ri nse t hem well , and rep lace the m, mak ing sure the se aling st r ip (E1) is pos itioned c orrect ly between th e cov er a nd the b owl. T o gu arantee th e seal,[...]

  • Page 19

    Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 15 - Publication Number: M620919596 OPR 17. Replac e the tap, rememb erin g to sm ear b oth is s eating in the bowl and the seals ( J) with F ood G rade Lubr ica nt (FIGURE 25). FIGURE 25 18. Remove the dr ip tray (L1) by rotating it sl ightly a nd pul ling it outwards ( FIGURE 26[...]

  • Page 20

    Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 16 - © 2004-2006, IMI Cornelius Inc. SPECIA L MAINTENA NCE A TTENTION: T o guarantee peak cooling system perf ormance level, the r outine c leaning of the condenser filter is essential . As e xpl ained ear lie r , an audi ble signal accom panie d by the word FI L T appear ing on [...]

  • Page 21

    Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 17 - Publication Number: M620919596 OPR ELECTR ONIC MONITORING E LECTR ONIC B OW L M ONIT ORI NG AND S AF ETY S YS TEM P RESSURE AND L EV E L C ONTROL C ARD G ENERAL F EA TURES The diag ram s hows t he el ectron ic pr essure s and le ve ls managemen t system : 1. Safety v alve. 2.[...]

  • Page 22

    Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 18 - © 2004-2006, IMI Cornelius Inc. OFF C OND IT ION In this c onditi on, the electro nic con trol is not co nnecte d to the power sup ply . T o con nect t he ECB to th e power supply , the ma in sys tem switch must be put in t he ON p osition. 1st Filling Condition Supposi ng b[...]

  • Page 23

    Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 19 - Publication Number: M620919596 OPR Managing the Bowl Levels When o ne of the two l e vel probes fails to detec t the pr esence of liq uid in the bowl, th e Fill sol enoid valve is acti v ated t o refi ll the correct lev e l. The pro bes relati ng to ea ch bowl are compl etely[...]

  • Page 24

    Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 20 - © 2004-2006, IMI Cornelius Inc. NO TE 1: the same i nter vention meth ods are applie d when t he safety probe is uncovered afte r the sol enoid valve has been acti vated. NO TE 2: the 3-se cond soft ware filte r activated when i t detects the safety probe i s uncovered and t[...]

  • Page 25

    Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 21 - Publication Number: M620919596 OPR WIRING DIA GRAM VFCB (P RE -M IX ) 115V/60H Z FIGURE 36[...]

  • Page 26

    Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 22 - © 2004-2006, IMI Cornelius Inc. VFCB (P OS T -M IX ) 115V/60H Z FIGURE 37[...]

  • Page 27

    Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 23 - Publication Number: M620919596 OPR VFCB (P RE -M IX ) 230V/50H Z FIGURE 38[...]

  • Page 28

    Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 24 - © 2004-2006, IMI Cornelius Inc. VFCB (P OS T -M IX ) 230V/50H Z FIGURE 39[...]

  • Page 29

    Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 25 - Publication Number: M620919596 OPR T R OUBLESHOOT ING NO TE: The following pr oc edures m ust be performed b y a qualified service technician. Prob lem P os sible Cause Solution “Filt” or “Err” message appears on the touchp ad LED reado ut • The fil ter is d ir ty a[...]

  • Page 30

    Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 26 - © 2004-2006, IMI Cornelius Inc. Prob lem P os sible Ca use S olution The mach ine over-freezes makin g the auger mov ement s low or stoppe d • The pr oduct Brix/r atio is too l ow • The scre w setting fo r the product consi ste ncy co ntro l sys tem is se t too f ar towa[...]

  • Page 31

    Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 27 - Publication Number: M620919596 OPR Prob lem P os sible Cause Solution Cap is leakin g • The nut is loos e • Tighten the nut Bowl not refi llin g • Out of s yrup • Out of CO 2 • V alves are sh ut off or blocked • F oam co ve ring prob es • Fill Swi tch in off pos[...]

  • Page 32

    IMI Cornelius Inc . www . cornelius.com 1-800-238- 3600[...]