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Cornelius MJ30-4 PC manual

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  • Page 1

    IMI CORNELIUS INC. One Cornelius Place, Anoka, Minnesota 55303 Phone (800) 238-3600 or (612) 421-6120 Fax (612) 422-3255 Part No. 85318 Rev. B 2/99 MILLENNIUM (MJ30-4 PB) (MJ31-4 PB) (MJ32-4 PB) (MJ30-4 PC) (MJ31-4 PC) (MJ32-4 PC) INSTALLATION & SERVICE MANUAL[...]

  • Page 2

    1 Table of Contents Description ............................................................................................................................... Page 2 Specifications ........................................................................................................................... Page 3 Receiving & Unpacking ...........[...]

  • Page 3

    2 General Description The Millennium™ is a state of the art four product B-I-B juice dispenser. It’s integral high performance, dual speed peristaltic mini pumps eliminate the need to purchase separate B-I-B pumps. The Millennium™ can draw product directly from the B-I-B’s up to 50 feet away (15 feet vertically) allowing for greater install[...]

  • Page 4

    3 Specifications Model Number ......................................................................................................................... MJ30-4 Electrical Ratings .......................................................................... 115VAC / 1 Phase / 60 Hz, 10 Amps Electrical Connection .........................................[...]

  • Page 5

    4 Receiving & Unpacking 1. Inspect the carton and note any damage, regardless if it appears minor. If the carton is damaged, note on the consignee copy of the freight invoice “exterior carton damage - concealed damage possible.” 2. Cut the plastic banding strap and remove the exterior carton sleeve, internal fillers and plastic bag around t[...]

  • Page 6

    5 b. Insert a 3/8” nylon washer into the elbow barb of the supply line. Connect the assembled supply line to the water inlet fitting located on the rear of the dispenser. c. Connect the water supply line to the shut off. Turn on the water and check for leaks. NOTE : The dynamic water pressure must be 20 PSIG (1.4 bar) minimum to ensure correct va[...]

  • Page 7

    6 Sanitizing Prior to Initial Use The beverage system must be cleaned and sanitized after installation is completed to safe guard against any possible contaminants which may have entered the system during transport or installation. Refer to the “Cleaning & Sanitizing the System” section of this manual for procedures. Apply Sealant to Base &[...]

  • Page 8

    7 Cleaning & Sanitizing the System The dispenser must be cleaned and sanitized after installation and as required by state and local health departments, or every 3 months minimum. Your state or local health codes may require more frequent and extensive sanitizing procedures. Cleaning and Sanitizing Equipment and Supplies: • Recommended saniti[...]

  • Page 9

    8 b. Submerse the bag connector and bag valve assembly into the bucket of sanitizing solution. c. Depress and hold the dispense button until sanitizing solution is dispensed through the mixing valves nozzle. d. Pulse each valve for 15 seconds on and then release the button. Repeat this pulsing for 15 cycles for each circuit being sanitized. Once th[...]

  • Page 10

    9 with a vacuum cleaner or a soft bristle brush. e. Clean the exterior surfaces of the compressor, agitator motor, fan motor, and fan blade with a damp cloth to wipe off the accumulated dust. Ice Water Bath Cleaning The water bath should be cleaned to obtain maximum cooling efficiency. It is recommended that the water bath be cleaned two to four ti[...]

  • Page 11

    Troubleshooting Guide 10 Problem Probable Cause Remedy DISPENSER IS TOTALLY INOPERATIVE No power present at the source. Power is present at the source...dispenser is still inoperative. Check the power circuit for a blown fuse or tripped circuit breaker. Check the supply line for the proper amperage and voltage ratings.....dedicated 15 amps /115 vol[...]

  • Page 12

    Troubleshooting Guide 11 Problem Probable Cause Remedy UNIT DISPENSING CONCENTRATE ONLY NO WATER TO ALL VALVES No water reaching dispenser from the water supply line. Water pressure over 100 psi or 7 bar. High pressure will not allow the water solenoids to open. Freeze up of water coil. Check line to see if the water is shut off at the source. Inst[...]

  • Page 13

    Troubleshooting Guide 12 Problem Probable Cause Remedy FROM SINGLE VALVE , UNIT IS DISPENSING WATER ONLY . Concentrate container empty. BIB connector is not engaged or improperly installed. Air leak in product suction line. No power at the pump motor. Defective gear motor assembly. Pump running backwards. Defective concentrate pump tubing. Replace.[...]

  • Page 14

    Troubleshooting Guide 13 Problem Probable Cause Remedy DISPENSER IS BRIXING OUT TOO HIGH . (Cont.) Low viscosity or highly concentrated concentrate. Example 11 to 1 ratio. Locate the pump switches grouped behind the front splash panel. They are marked SPEED SWITCH with the corresponding valve number. Placing the switch in the low position slows dow[...]

  • Page 15

    Troubleshooting Guide 14 Problem Probable Cause Remedy WATER LEAKS FROM BOTTOM OF DISPENSING VALVE . Nozzle pieces improperly assembled. Static mixer inserted in nozzle body upside down. Cone shaped end must be visible when remounting the nozzle assembly to the dispenser. WATER CONTINUOUSLY DRIPS FROM NOZZLE. Water solenoid valve not shutting off t[...]

  • Page 16

    Troubleshooting Guide 15 Problem Probable Cause Remedy TWO OR MORE PUMPS OPERATE WHEN ONLY ONE BUTTON IS PUSHED . (Cont.) VRB Board mounting screw insulator is missing or improperly installed. Check the corresponding VRB board to the valve that is dispensing in error. Where the screw mounts the transistor to the bracket, be sure that the spacer bus[...]

  • Page 17

    Troubleshooting Guide 16 Problem Probable Cause Remedy COMPRESSOR RUNS BUT NO COOLING. TRIPPING OVERLOAD . (Compressor shell is hot to touch). Condenser fan not running. Inadequate air flow through the dispenser. Blocked condenser fins. Ambient air over 100 ° F 38 ° C. Defective overload. Defective compressor. Check that the condenser fan is runn[...]

  • Page 18

    Troubleshooting Guide 17 Problem Probable Cause Remedy UNIT IS DISPENSING CONCENTRATE ONLY REFRIGERATION SYSTEM HAS BEEN RUNNING FOR EXTENDED PERIOD WITHOUT SHUTTING OFF FROZEN WATER COIL . Compressor not cycling off. Check the ice bank control. Be sure that the control has not overheated and fused the contacts together. Replace as required.[...]

  • Page 19

    Millennium 4 Valve Schematic 18[...]

  • Page 20

    Final Assembly 19 ITEM PART NO. DESCRIPTION QTY 1 50222 Merchandiser 1 2 720203000 Lens “Refreshing Drinks” 1 3 60064003 Fluorescent Bulb, F15T80 (All Voltages) 1 ‡ 350001 Ballast 115v/60hz 1 ‡ 60419006 Ballast 230v/50hz 1 ‡ 60420001 Starter 115v/60hz 1 ‡ 60419004 Ballast 220v/6hz 1 ‡ 350164 Socket, Starter 1 4 350061 Lamp Holder 2 5 [...]

  • Page 21

    Final Assembly 20 ITEM PART NO. DESCRIPTION QTY ‡ Compressor Start Capacitor 220v/60hz 1 25 350115 Hitch Pin 4 26 400407 Washer 4 27 350055 Grommet 4 28 350158 Sleeve 4 ‡ 350182 Power Switch, Refrigeration Deck 1 29 720202200 Transformer Assembly 115v/60hz 1 ‡ 720202201 Transformer Assembly 220v, 230v/50hz, 60 Hz 1 30 720201400 Electrical Box[...]

  • Page 22

    Final Assembly 21 .[...]

  • Page 23

    Platform Assembly P/N 720200800 22 ITEM PART NO. DESCRIPTION QTY 1 720200804 Tube Fittings/Bracket Assembly 1 2 720200801 Base, Pump 1 3 720200802 Bracket, Pump Support 1 4 48432 Pump & Bracket Assembly Millennium 4 5 720201600 Harness Assembly, Pumps to Plug 1 6 48195006 Clamp-Hose, .470”-.XXX” I.D. 8 7 48309 Tube Assembly, Pump Inlet 4 8 [...]

  • Page 24

    Pump & Bracket Assembly P/N 48432 23 ITEM PART NO. DESCRIPTION QTY 1 0704105 Screw, 8-32 x 1/2” 4 2 45185 Pump & Motor Assembly 1 3 45283 Rubber Bushing With Nut Insert 4 4 48420 Pump Bracket 1[...]

  • Page 25

    Pump Motor Assembly P/N 48405 24 ITEM PART NO. DESCRIPTION QTY 1 45016001 Pump Motor with Boot (Item #7) 1 2 45078 Pump Complete, 3-Roller 1 3 45050 Block Assembly, Pump & Motor 1 4 45017001 Thumbscrew 4 5 0702905 Screw, 8-32 x 3/4” 1 6 45098 Tubing Kit (1 Pre-Cut Tube and 2 Clamps) 4 7 45074 Boot-Pump Motor 1[...]

  • Page 26

    Dispensing Assembly P/N 720200300 25 ITEM PART NO. DESCRIPTION QTY 1 0704107 Screw, *8-32 THMS, 5/8” LG 8 2 45027001 Bushing-Nozzle, SL Juice Dispense 4 3 07033901 Bushing-Snap 2 4 48415 Valve Block/Bracket Assembly 4 5 720200301 Support, Valve Block 1 ‡ 45123 Static Mixer 4 ‡ 31525-057 O-Ring Mixing Nozzle 13/16 O.D. x .676 I.D. 4 ‡ 48808-[...]

  • Page 27

    Valve Block Assembly P/N 45045 26 ITEM PART NO. DESCRIPTION QTY 1 45177 Holder, Poppet Seal 1 2 3 0720406 Nut, #10-32 KEPS 1 4 15321 Ring-Retain, .242 ID 1 5 15323 Armature-EL VLV 1 6 18070001 Gasket-Rubber 1.055 DIA 1 7 18367 Spring-Coil, SS 1 8 19695001 Guide-AS Small ELVL 1 9 31525021 O-Ring, 1-1/4 OD x 1.114 ID 1 10 18071 Seat-Armature Water, F[...]

  • Page 28

    Valve Block Assembly P/N 45045 27[...]

  • Page 29

    Electrical Box Assembly P/N 720201400 28 ITEM PART NO. DESCRIPTION QTY 1 45238 Voltage Regulator Assembly, SLJ1000-2 2 2 720201401 Enclosure, Electrical 1 3 720201403 Cover, Electrical Box 1 4 0734801 Rivet, Pop 1 5 0704001 Screw, #8-32 Type “F” BD HD, 3/8” LG 7 6 59328001 Fuse – 6.25 Amp, 250 V, SL Juice Dispenser 1 7 45059 Fuse Holder 1 8[...]

  • Page 30

    Voltage Regulator Assembly, SLJ1000-2 P/N 45238 29 ITEM PART NO. DESCRIPTION QTY 1 45162 Bracket-Voltage Regulator, SLJ1000-1 1 2 45056 Support-PC Board, SL Juice 8 3 45012002 Board-Voltage Regulator, SLJ 2 4 45613 Fastener, Plastic-VRB Mtg 2 5 45004001 Insulator-Voltage Regulator 2[...]

  • Page 31

    PORTION CONTROL ASSEMBLY 30[...]

  • Page 32

    PORTION CONTROL ELECTRICAL DIAGRAM P/N 720201800 31[...]

  • Page 33

    Millennium Model MJ30-4 Recommended Spare Parts List (For 10 Dispensers) 32 PART NO. DESCRIPTION QTY 45003100 Nozzle & O-Ring Assembly 4 45123 Static Mixer (inside disp. nozzle) 4 31525037 O-Ring, Dispensing Nozzle 4 45189 Poppet, Rubber, Valve Mixing Block 4 45177 Poppet Seal Holder 4 47011 Diaphragm with Hole, Valve Mixing Block 4 45180 Sprin[...]

  • Page 34

    Millennium Model MJ30-4 Optional Accessories 33 The following options are available for the Millennium Dispenser. For more information, please contact our customer service department at 1-800-238-3600 Monday-Friday between the hours of 8:00 a.m. and 4:30 p.m. CST. Part No. Description 721900000 Optional Leg Kit Standard (set of 4 steel legs and 2 s[...]

  • Page 35

    IMI Cornelius, Inc. One Cornelius Place Anoka, Minnesota 55303 612-421-6120 / 800-238-3600 612-422-3255 34 IMI CORNELIUS INC. Certificate of Warranty ONE YEAR LIMITED PARTS EQUIPMENT WARRANTY IMI Cornelius Inc. warrants to the original commercial purchaser/user, that any commercial product of its manufacture bearing the name “Wilshire” will be [...]

  • Page 36

    IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 1 of 22 M anual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc. , 2003 MILLENNIUM II 4000[...]

  • Page 37

    IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 2 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc., 2003 Item No. Part No. Name Item No. Part No . Name 1 620050654 Splash Panel 7 172 265[...]

  • Page 38

    IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 3 of 22 M anual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc. , 2003 Item No. Part No. Name Item No. Part No . Name 1 620048604 Pump Pla tform 4V 8 41[...]

  • Page 39

    IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 4 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc., 2003 Item No. Part No. Name Item No. Part No. N ame 1 750 100133 W aterbath Assembly 1[...]

  • Page 40

    IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 5 of 22 M anual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc. , 2003 REFRIGERANT 134A CONNECT ICE BANK PROBE TO BRACKET WITH PROBE RETAINING CLIP LABE[...]

  • Page 41

    IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 6 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc., 2003 Item No. Part No. Name Item No. Part No . Name 1 620045999 Refrigeration P latfor[...]

  • Page 42

    IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 7 of 22 M anual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc. , 2003 Item No. Part No. Name Item No. Part No . Name 1 70320 Rivet 5 750100066 Coil, Up[...]

  • Page 43

    IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 8 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc., 2003 Item No. Part No. Name Item No. Part N o. Name 1 4501600 1 Pump Motor with Boot ([...]

  • Page 44

    IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 9 of 22 M anual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc. , 2003 Item No. Part No. Name Item No. Part No. Name 1 620045 438 Bevera ge V alve Su pp[...]

  • Page 45

    IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 10 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc., 2003 Item No. Part No. Name Item No. Part No . Name 1 45 506100 V alve Bloc k 12 0703[...]

  • Page 46

    IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 11 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc. , 2003 Item No. Part No. Nam e Item No. Part No . Name 1 62051 7818 T ouch Panel 4V 7 62[...]

  • Page 47

    IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 12 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc., 2003 Item No. Part No. Name Item No. Part No . Name 1 620 517818 T ou ch Panel 4V 7 6[...]

  • Page 48

    IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 13 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc. , 2003 Item No. Part No. Name Item No. Pa rt No . Name 1 620 3141 16 E-Box 10 720201 702[...]

  • Page 49

    IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 14 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc., 2003 Item No. Part No. Name Item No. Part No. Nam e 1 440000902 Global Ice Bank Con t[...]

  • Page 50

    IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 15 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc. , 2003 Item No. Part No. Name Item No. Part No. Name 1 62004910 2 Brac ket Speed S witch[...]

  • Page 51

    IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 16 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc., 2003 Item No. Part No. Name Item No. Part No . Name 1 620517 015 Panel T op 4 V Black[...]

  • Page 52

    IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 17 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc. , 2003 Item No. Part No. Name Item No. Part No . Name 1 62 0519201 Me rchandis er 4V Bla[...]

  • Page 53

    IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 18 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc., 2003 PUMP & VALVES SPEED SWITCHES O R G W1 O R G O R G W4 O R G PLUG(BLUE) RECPET[...]

  • Page 54

    IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 19 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc. , 2003 PUMP & VALVES SPEED SWITCHES W H T W1 W H T B R N W4 B R N PLUG(BLUE) RECPET([...]

  • Page 55

    IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 20 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc., 2003 Recommended Spare P arts List Part No. Name 560003701 Con denser Co il & Fan[...]

  • Page 56

    IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 21 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc. , 2003 Accessories and S ervice Items Part No. Name 629087 548 Key Loc k Kit - Al lows i[...]

  • Page 57

    IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 22 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc., 2003[...]

  • Page 58

    Notes[...]

  • Page 59

    P/N85318 Rev. B Print Date: 2/99[...]