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Cornelius PR150 BC manual

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Table of contents for the manual

  • Page 1

    IMPORT ANT : TO THE INST ALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A1 12.1.2-1979; or an approved vacuum breaker or other such method as proved effective by test. W ater pipe connections and fixtures [...]

  • Page 2

    i 620918702 T ABLE OF CONTENTS SAFETY INFORMA TION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RECOGNIZE SAFETY INFORMA TION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UNDERST AND SIGNAL WORDS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 3

    ii 620918702 T ABLE OF CONTENTS FIGURE 1. MOUNTING TEMPLA TE 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 2. FLOW DIAGRAM 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 3. UF-1 DISPENSING V AL VE 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    1 620918702 SAFETY INFORMA TION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury . Follow recommended precautions and safe operating practices. CAUTION DANGER Understand Signal Words A signal word - DANGER, W ARNING, OR CAUTION is [...]

  • Page 5

    2 620918702 THIS P AGE LEFT BLANK INTENTIONALL Y[...]

  • Page 6

    3 620918702 SAFETY PRECAUTIONS This dispenser has been specifically designed to provide protection against personal injury and eliminate contamination of the ice. T o ensure continued protection and sanitation , observe the following. AL WA YS : Disconnect electrical power from the dispenser before servicing or cleaning. NEVER: Place hands inside t[...]

  • Page 7

    4 620918702 THIS P AGE LEFT BLANK INTENTIONALL Y[...]

  • Page 8

    5 620918702 INST ALLA TION INSTRUCTIONS COUNTER HEIGHT (INCHES) DISPENSER DEPTH (INCHES A V AILABLE SP ACE BELOW DISPENSER (INCHES) USE KIT NO. 30 29 1 CONSUL T F ACTOR Y 31 29 2 CONSUL T F ACTOR Y 32 29 3 620517502 AND 629087406 33 29 4 629087406 34 29 5 629087406 34–1/2 29 5–1/2 629087412 AND 620517502 35 29 6 629087412 36 29 7 629087412 COUN[...]

  • Page 9

    6 620918702 FOOT PRINT OF UNIT ON COUNTERTOP 29 – 5/8 27–3/16 25–3/4 31–7/8 THE ABOVE FIGURE SHOWS THE REQUIRED CUTOUT FOR PLACING THE ICE DISPENSER INT O A COUNTERTOP . THE DASHED LINE IS THE ACTUAL CUTOUT DIMENSIONS WHILE THE SOLID LINE SHOWS THE AMOUNT OF OVERHANG FOR THE DISPENSER. COUNTER CUTOUT FOR UNIT DROP IN FRONT OF COUNTERTOP FIG[...]

  • Page 10

    7 620918702 FIGURE 2. FLOW DIAGRAM[...]

  • Page 11

    8 620918702 THIS P AGE LEFT BLANK INTENTIONALL Y[...]

  • Page 12

    9 620918702 MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated. DAIL Y (or as required) Remove foreign material from the vending area drip tray to prevent drain blockage. Clean vending area. Check for proper water drainage from the vending area drip tray . MONTHL Y Clean and sanitize the hopper interior a[...]

  • Page 13

    10 620918702 1. Remove cover from the dispensing valve by lifting the front cover up 1/4 inch and pulling forward. 2. Install syrup diversion tube assembly on the dispensing valve by pushing rubber end of the syrup diversion tube onto the syrup outlet of the inner nozzle. 3. Measure the water flow rate by dispensing water into a graduated cup for a[...]

  • Page 14

    11 620918702 2. Install syrup diversion tube assembly on the dispensing valve by pushing the rubber end of the syrup diver- sion tube onto the syrup outlet of the inner nozzle. Notice: Refer to syrup manufacturer ’s recommendations on syrup package for water-to-syrup ratio. 3. Dispense enough to fill syrup diversion tube with syrup. 4. Hold large[...]

  • Page 15

    12 620918702 69 66 67 65 73 77 FIGURE 4. AUGER ASSEMBL Y CLEANING AND SANITIZING INSTRUCTIONS W ARNING: Disconnect electrical power to the dispenser before cleaning. Do not use metal scrapers, sharp objects, or abrasives on the ice storage hopper , top cover , and the agitator disk as damage may result. Do not use solvents or other cleaning agents [...]

  • Page 16

    13 620918702 C. W ash cup rest with soap solution and rinse with potable water . Install cup rest in drip tray . D. Clean all exterior surfaces of the dispenser with soap solution and rinse with potable water . 2. CLEANING INTERIOR SURF ACES CAUTION: When pouring liquid into the hopper , do not exceed the rate of 1/2–gallon per minute. IMPORTANT [...]

  • Page 17

    14 620918702 J. Reassemble the agitator assembly and disc into the hopper . Make certain the retaining screw is tight. K. Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior of the hopper and the agitator assembly . Go to the lower auger drive area and also spray with sanitizing solution. Allow to air dry . L.[...]

  • Page 18

    15 620918702 1 1. For post-mix valves, remove the nozzle and syrup dif fuser and clean them in a mild soap solution. Rinse with clean water and reassemble the nozzle and syrup diffuser on the valve. 12. For pre-mix valves, disconnect all product tubes from the tank of sanitizing solution and then open the valves to allow the pressure to be relieved[...]

  • Page 19

    16 620918702 FIGURE 7. WIRING DIAGRAM[...]

  • Page 20

    17 620918702 FIGURE 8. LADDER DIAGRAM[...]

  • Page 21

    18 620918702 THIS P AGE LEFT BLANK INTENTIONALL Y[...]

  • Page 22

    19 620918702 TROUBLESHOOTING IMPORTANT : Only qualified Personnel should service internal components or electrical wiring. W ARNING: If repairs are to be made to a syrup system, disconnect syrup supply from the applicable syrup system, then relieve the system pressure before proceeding. If repairs are to be made to the CO 2 system, stop dispensing,[...]

  • Page 23

    20 620918702 T rouble Remedy Probable Cause AGIT A TOR TURNS, AUGER DOES NOT TURN (CONT’D) C. Inoperative rectifier . C. Replace rectifier . D. Ice jam. D. Clear ice jam. E. Inoperative timer board. E. Replace timer board. AUGER TURNS, AGIT A TOR DOES NOT . A. Inoperative agitator motor . A. Replace agitator motor . B. Inoperative motor capacitor[...]

  • Page 24

    21 620918702 ILLUSTRA TED P ARTS LIST 1234 1 2 8 139 6 17 11 58 13 34 9 59 122 133 79 11 8 89 78 87 11 4 142 141 134 86 11 5 11 6 96 85 98 121 24. 74 75 101 136 105 11 0 11 2 109 83 88 9 1 17 127 103 80 90 16 82 92 77 95 48 93 31 93 31 93 13 35 33 29 31 93 36 35 16 40 95 53 52 33 93 35 41 42 36 137 31 93 35 99 131 106 132 94 146 146 160 161[...]

  • Page 25

    22 620918702 145 5 107 63 91 140 124 126 65 125 84 124 138 120 72 11 9 73 25 27 37 38 7 39 29 104 11 3 24 11 3 65 111 26 32 95 95 52 53 102 123 36 95 22 95 44 100 70 35 47 35 36 30 95 130 69 20 18 19 97 95 51 81 4 4 5 146 146 148 147 157 152 155 158 156 149 157 157 159 157 154 156 151 157 153 160 161[...]

  • Page 26

    23 620918702 67 56 68 55 74 57 71 54 66 61 60 81 62 76 64 43 108 49 50 46 28 15 36 135 35 35 36 23 144 129 36[...]

  • Page 27

    24 620918702 PR150BC ASSEMBL Y Item No. Part No. Name 1 1919 Mounting Block Ass’y , UF-1 2 1950 Cover , V alve, Back 3 1951 Cover , V alve, Front 4 1966 Dispensing V alve 5 15087 Retainer , Agitatotr 6 27107 Retainer , Ice Lever 7 29303R Plate, Motor Mount 8 30794 32826 Heater , Agitator Motor , 1 15v Heater , Agitator Motor , 230v 9 02070 Kit Sw[...]

  • Page 28

    25 620918702 PR150BC ASSEMBL Y (CONT’D) Item No. Part No. Name 45 90432 Label, W arning, Disconnect 46 90580 Label, Identification Data 47 90629 Label, Clean Hopper 48 91486 Medallion, Cornelius Logo 49 91956 Lab el, Warning Chiller Disconnect 50 92067 Label, Operation, Agitation T imer 51 92305 Label, Notice T ransformer 52 31525003 O-Ring, .239[...]

  • Page 29

    26 620918702 PR150BC ASSEMBL Y (CONT’D) Item No. Part No. Name 87 620045724 620045727 Base, T ower LH Base, T ower RH 88 620045904 Bracket, Dispense Switch 89 620045958 Bracket Ass’y , Interlock Switch 90 620046005 Cover , Reservoir 91 620046017 Cover , Bin Thermostat 92 620048102 Pa nel, T ower , Back 93 70076 Hex Nut, Keps, No. 8-32 94 70188 [...]

  • Page 30

    27 620918702 PR150BC ASSEMBL Y (CONT’D) Item No. Part No. Name 132 620704604 Fitting, 3/8 By 1/2 MPT 133 620708524 Cup R e s t 134 620705201 Pushon Nut, 3/16 135 620705401 Insert Nut, 1/2-13 136 620705501 Retainer , Ice Chute Holddown 137 620708202 Plug 138 620708908 T ube, Bin Stat 139 620709301 Lever , Ice 140 620709601 Clip, Pushon 141 6207096[...]

  • Page 31

    28 620918702 W ARRANTY IMI Cornelius Inc. Products Company warrant that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country , please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equ[...]

  • Page 32

    www .cornelius.com (800) 238-3600 IMI CORNELIUS INC.[...]