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Cornelius QUANTUM SERIES manual

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Table of contents for the manual

  • Page 1

    INSTALLATION & SERVICE MANUAL QUANTUM SERIES IMI CORNELIUS INC. www.cornelius.com Part Number- 720901120 Revision B - November 23, 2004[...]

  • Page 2

    TABLE OF CONTENTS UNIT SPECIFICATIONS .................................................................... 1 PREINSTALLATION ........................................................................... 2 Receiving .............................................................................................................. 2 Unpacking ..............[...]

  • Page 3

    Quantum Series Installation and Service Manual - 1 - 720901120 UNIT SPECIFICATIONS Clearance Recommended: 12” (30.48 cm) on top and 4” (10.16 cm) required in back for air circula- tion if sides are blocked off. If sides are open only 2” (5.08) are required in back. Space between bottom of unit and counter cannot be obstructed in foot print ar[...]

  • Page 4

    Quantum Series Installation and Service Manual 720901120 - 2 - PREINSTALLATION R E C E I V I N G Each unit is completely tested and inspected before shipment. At time of shipment, the carrier accepts the unit and any claim for damage must be made with the carrier. Upon receiving from the carrier, please, inspect the carton for visible damage. If da[...]

  • Page 5

    Quantum Series Installation and Service Manual - 3 - 720901120 INSTALLATION SPECIFICATIONS W A T E R S U P P L Y The Quantum Juice Dispensing machine is designed to dispense juice at a high flow rate. It is very important that the incoming water line is dedicated for the unit, or at least does not have other machines connected which could cause a w[...]

  • Page 6

    Quantum Series Installation and Service Manual 720901120 - 4 - F L U S H I N G AND S A N I T I Z I N G O N S T AR T U P Follow standard sanitizing and flushing procedure. P R O G RA M M I N G P O R T IO N C O N T R O L ( O P T IO N A L ) The portion control supplied with your orange juice dispenser has been programmed to pour 7, 12, and 16 ounce dr[...]

  • Page 7

    Quantum Series Installation and Service Manual - 5 - 720901120 CONCENTRATE LOADING AND BRIXING P L AC I N G C O NC E N T RA T E P R O DUC T S O N D I S PE N S I N G P L A TF O R M To engage the concentrate container, place it in the desired position and press down into bottle adapter opening on dispensing platform tray (inside the cabinet). NOTE: M[...]

  • Page 8

    Quantum Series Installation and Service Manual 720901120 - 6 - CLEANING AND SANITIZING PROCEDURES D A I L Y : S Y S T E M F L U S H P R O C E DUR E 1. A 1 quart (0.95 liters) (32 fluid oz. minimum) empty container is needed. Place the empty con- tainer on the drip tray grill under the nozzle of the dispensing station to be flushed. 2. Open the cabi[...]

  • Page 9

    Quantum Series Installation and Service Manual - 7 - 720901120 9. Fill a clean empty concentrate container with 2 quarts (1.9 liters) of sanitizing solution, place on dispensing platform, and insert bottle fitting into bottle adapter. NOTE: Do not reuse the same sanitizing solution used to clean nozzles, static mix- ers, etc. 10. Place handle in di[...]

  • Page 10

    Quantum Series Installation and Service Manual 720901120 - 8 - 6. Remove the nozzle and static mixers. 7. Carefully lift and pull the platform from the dispenser and place it in a clean and well lit area for service. Replacement of Pump Hose (see figure 2): 1. Remove platform as described above in removal of platform instructions. 2. Remove the two[...]

  • Page 11

    Quantum Series Installation and Service Manual - 9 - 720901120[...]

  • Page 12

    Quantum Series Installation and Service Manual 720901120 - 10 -[...]

  • Page 13

    Quantum Series Installation and Service Manual - 11 - 720901120 TROUBLE-SHOOTING GUIDE The following pages contain trouble-shooting charts designed to aid an experienced serviceman in diagnosing any operating problems that may be experienced. In order to gain maximum benefit from the charts, please note: 1. Start at the beginning of the chart and s[...]

  • Page 14

    Quantum Series Installation and Service Manual 720901120 - 12 - No cooling (con’t) Defective start relay located on upper rear shelf inside dispenser There should be line voltage on the black wire of the relay when there is line voltage present on the orange OR yellow wire. Replace relay if it fails this test. Compressor starts but hums and trips[...]

  • Page 15

    Quantum Series Installation and Service Manual - 13 - 720901120 No water dispensed, concentrate only (con’t). Freeze-up of water coil or concentrate chamber Unplug dispenser and allow 2-4 hours to thaw. Water or concen- trate thermostat set too low, recalibrate to 34 o F -40 o F (1.1 o C - 4.5 o C). Defective water or concentrate thermostat, repl[...]

  • Page 16

    Quantum Series Installation and Service Manual 720901120 - 14 - No concentrate dis- pensed, water only Dispense tube not fully engaged into recepta- cle on concentrate pouch Refer to Concentrate Loading sec- tion of this manual Dispense tube discon- nected from mixing chamber Refer to Concentrate Loading sec- tion of this manual Slide block on pump[...]

  • Page 17

    Quantum Series Installation and Service Manual - 15 - 720901120 Concentrate refill light does not come on at all (con’t) Improperly loaded tube Refer to concentrate loading sec- tion of this manual Bad VRB board Replace VRB board Bad portion control Replace portion control Warm Drink Incoming water supply too warm Optimum performance is achieved [...]

  • Page 18

    Quantum Series Installation and Service Manual 720901120 - 16 - Concentrate warm, water cold (con’t) Loss of refrigerant charge due to leak in system Repair leak and recharge system Brix Problem Water supply pressure too low, less than 20 psi (1.4 bar) flowing or water pressure fluctuates sharply Correct water supply problem to ensure a constant [...]

  • Page 19

    Quantum Series Installation and Service Manual - 17 - 720901120 Machine continues to dispense after dis- pense button is released or dis- penses without operator input Portion control pad stuck in on position Disconnect the wire harness from the rear of the portion control and close the door. If unit does not dispense on its own the por- tion contr[...]

  • Page 20

    Quantum Series Installation and Service Manual 720901120 - 18 - Sold Out light illumi- nates when concen- trate no longer passes through the pump.(con’t) Improper loading proce- dures will usually result in low brix conditions and thus erratic sold out indications. Check that the pouch of juice is properly loaded in the pouch holder. Tube fitting[...]

  • Page 21

    IMI Cornelius Inc. One Cornelius Place Anoka, MN 55303-1592 U.S.A. Total Systems Commitment[...]

  • Page 22

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER 45200001 45200002 45200003 45200004 45200101 45200102 45200103 45200104 45400001 45400002 45400101 45400102 45400103 45400104 45500001 45500002 45500101 45500102[...]

  • Page 23

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER 12 16 17 20 30 31 32 21 26 27 28 23 24 25 10 14 29 13 18 19 22 FIGURE 1. GENERAL ASSEMBL Y 1 2 2 2 3 3 3 4 5 6 7 8 9 11 15 33 34 35 35 36 36 36 36 36 36 36 36 [...]

  • Page 24

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER Item No. Part No. Name 1 0720405 N ut 1/4-20 2 0730202 Washer No. 10 Split Lock 3 0706903 Screw No. 10-32 x 1/2” TH SS 1 15V 60HZ 07061002 Screw No. 10 x 5/8[...]

  • Page 25

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER 1 2 4 8 20 21 22 15 16 17 18 9 10 11 13 14 19 3 5 6 7 12 FIGURE 2. REFRIGERA TION AND FRAME ASSEMBL Y Manual Par t N o . 7 2 0901 120IPL 4-25-2001 Rev: 12-3-01[...]

  • Page 26

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER (SEE FIGURE 2) Item No. Part No. Name Refrigeration and Frame Ass ’ y 1 72901 1 105 Kit Compressor , 120V 60HZ 72901 1 106 Kit Compressor , 230V 50HZ 2 08474[...]

  • Page 27

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 FIGURE 3. UPPER CABINET ASSEMBL Y Manual Par t N o . 7 2 0901 120IPL 4-25-2001 Rev: 12-3-01  IMI Cornelius Co., 2001 QU[...]

  • Page 28

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER (SEE FIGURE 3) Item No. Part No. Name Upper Cabinet Asy 1 45051 Stud Latch No. 10-32 2 451 19 Gasket Liner (1000 and 2000 Series) 45662 Gasket Liner (3000 Seri[...]

  • Page 29

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 18 24 25 26 27 27 27 27 27 28 FIGURE 4. PLA TFORM ASSEMBL Y Manual Par t N o . 7 2 0901 120IPL 4-25[...]

  • Page 30

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER (SEE FIGURE 4) Item No. Part No. Name 451 15 Platform Asy (1000 Series) 45215 Platform Asy (2000 and 4000 Series) 45315 Platform Asy (3000 Series) 1 0704101 Sc[...]

  • Page 31

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 23 26 27 28 23 23 28 FIGURE 5. V AL VE BLOCK ASSEMBL Y Item No. Part No. Name 45045 Block V a[...]

  • Page 32

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER Item No. Part No. Name 45026 Adapter Bottle Asy 1 45060001 Adapter Caddy T op 2 45060002 Adapter Caddy Run and Flush 3 45060003 Adapter Caddy Bottom 4 31525062[...]

  • Page 33

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER Item No. Part No. Name 45241 Door Asy Back (1000 and 2000 Series) 45390 Door Asy Back (3000 Series) 45470 Door Asy Back (4000 Series) 1 45281 Panel Rear Door ([...]

  • Page 34

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER 1 2 3 4 5 6 7 9 FIGURE 10. DOOR COVER ASSEMBL Y Item No. Part No. Name 45296006 Cover Asy Merchndsr Push Button (2000 Series) 45296007 Cover Asy Merchndsr Port[...]

  • Page 35

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 FIGURE 1 1. ELECTRICAL BOX (DC) ASSEMBL Y Item No. Part No. Name Box Elec Asy 1 07061001 Screw No. 10 x 3/8 ” 2 0733903 Bush[...]

  • Page 36

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER Item No. Part No. Name Box Elec Asy 1 451 10 Box Elec (1000 and 2000 Series) 45668 Box Elec (3000 Series) 45410 Box Elec (4000 Series) 2 07061001 Screw No. 10 [...]

  • Page 37

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 – 6234 T elephone 1-800-238-3600 Facsimile 1-800-258-0255 www .cornelius.com ILLUSTRA TED P ARTS LIST QUANTUM SERIES JUICE DISPENSER Item No. Part No. Name 45138 Reg V oltage Asy (1000 Series) 45238 Reg V oltage Asy (2000 and 4000 Series) 45338 Reg V oltage Asy (3000 Series) 1 45162 Brkt V o[...]