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Cornelius R-134A manual

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Table of contents for the manual

  • Page 1

    O p e r a t o r ’ s M a nu a l SE N T R Y III - A P O S T - M I X C OO L I N G UN I T ( R - 134 A R e f r i g e r a n t) P R I N T E D I N U . S . A IMI CORNELIUS INC; 1994 - -95 Ó I M I C O RN E L I U S I NC g O ne C o r ne li u s P l a c e g A no k a , M N 55303 - 6234 T e l ephone ( 800 ) 238 - 3600 F a cs i m il e ( 612 ) 422 - 3246 P a r t [...]

  • Page 2

    i 312021002 T AB L E O F C O N T E N T S P a g e S A F E T Y I N F O R M A T I O N 1 .................................................... R E C OG N I Z E SA F E T Y I N F O R M A T I O N 1 ............................... UND E R S T A ND S I G N A L W O RD S 1 .................................... F O LL O W SA F E T Y I N S T RUC T I O N S 1 .....[...]

  • Page 3

    ii 312021002 T AB L E O F C O N T E N T S ( c on t ’ d ) P a g e C O M P R ESS O R D O ES N O T O PE R A T E . 20 .................................. C O M P R ESS O R O PE R A T ES C O N T I NU O U S L Y B U T D O ES N O T F O R M S U FF I C I E N T I C E BA N K . 20 ............................................... W ARRAN T Y 21 .................[...]

  • Page 4

    1 312021002 S A F E T Y I N F O R M A T I O N R ecogn i z e S a f e t y I n f o r m a ti on T h i s i s t he s a f e t y - a l e r t sy m bo l . W hen y ou s ee t h i s sy m bo l on ou r m a c h i ne o r i n t h i s m anua l , be a l e r t t o t he po ss i b ili t y o f pe r s ona l i n j u r y . F o ll o w r e c o mm ended p r e c au t i on s and [...]

  • Page 5

    312021002 2 T H I S P A G E L E FT B L A N K I N T E N T I O N A LL Y[...]

  • Page 6

    312021002 3 G E N E RA L I N F O R M A T I O N C L A I M S I N S T RUC T I O N S C l a i m s : I n t he e v en t o f s ho r t age , no t i f y t he c a rr i e r a s w e ll a s I M I C o r ne li u s I n c . i mm ed i a t e l y . I n t he e v en t o f da m age , no t i f y t he c a rr i e r . I M I C o r n e li u s I n c . i s no t r es pon s i b l e[...]

  • Page 7

    312021002 4 T a b l e 1 . D es i gn D a t a ( c on t ’ d ) A m b i en t O pe r a t i ng T e m pe r a t u r e 40 ° F t o 100 ° F E l e c t r i c a l R equ i r e m en t s : S ee U n i t N a m ep l a t e DR O P - - I N R E F R I G E RA T I O N A SSE M B L Y DA T A W e i gh t s : N o I c e B an k 103 pound s W i t h I c e B an k 142 pound s R e f r[...]

  • Page 8

    312021002 5 F I G UR E 1 . SE N T R Y III - A C OO L I N G UN I T T H E O R Y O F O PE RA T I O N ( s ee F i gu r e 2 ) A C O 2 cy li nde r de li v e r s c a r bon d i o x i de ga s ( C O 2 ) t h r ough ad j u s t ab l e C O 2 r egu l a t o r s t o t he s o ft d r i n k t an ks and a l s o t o t he bu il t - - i n c a r bona t o r l o c a t ed i n [...]

  • Page 9

    6 3 1 2 0 2 1 0 0 2 FIGURE 2. SYSTE M FLOW DIAGRAM BARBED CONNECTORS (9) 9-LINE PYTHON T O DISPENSING TOWER SHUTOFF V AL VE DOUBLE LIQUID CHECK V AL V E CARBONAT ED W A TER CIR - CULA TING PUMP LINE LEGEND PLAIN W AT ER CARB W A TER CO 2 SYRUP PYTHON LINES 1THROUGH 5 and 9 SYRUP 6 PLAIN W A TER 7 CARB W A TER OUT UNNUMBERED LINE IS CARB W A TER RE [...]

  • Page 10

    312021002 7 P AR T S I D E N T I F I CA T I O N C OO L I N G UN I T P O W E R S W I T CH UN I T E L E C T R I CA L B O X C I RCU L A T I N G M O T O R P O W E R S W I T CH CARB O NA T O R M O T O R P O W E R S W I T CH C O ND E N SE R C O I L W A T E R F I LL H O L E * C O ND E N SE R C O I L A I R F I L T E R H OO D R E T A I N I N G AC O RN NU T [...]

  • Page 11

    312021002 8 T H I S P A G E L E FT B L A N K I N T E N T I O N A LL Y[...]

  • Page 12

    312021002 9 O W N E R ’ S R E C O MM E ND E D M A I N T E NANC E M a i n t e n a n ce S c h e du l e T ask D M Q A 1 . M a k e s u r e C O 2 cy li nde r r egu l a t o r a ss e m b l y 1800 - - p s i gage i nd i c a t o r i s no t i n s haded ( ‘‘ c hange C O 2 cy li nde r ’’ ) po r t i on o f d i a l .I f s o , C O 2 cy li nde r i s a l m[...]

  • Page 13

    312021002 10 T H I S P A G E L E FT B L A N K I N T E N T I O N A LL Y[...]

  • Page 14

    312021002 1 1 O PE RA T O R S I N S T RUC T I O N S T h i s s e c t i on c o v e r s ope r a t i ng c on t r o l s , da il y p r e - ope r a t i on c he ck , ad j u s t m en t s , r ep l en i s h i ng C O 2 and sy r up s up - p li e s , and gene r a l m a i n t enan c e t o be pe r f o r m ed b y t he O pe r a t o r on t he C oo li ng U n i t. W AR[...]

  • Page 15

    312021002 12 T H I S P A G E L E FT B L A N K I N T E N T I O N A LL Y[...]

  • Page 16

    312021002 13 G E N E RA L M A I N T E NANC E AD J U S T M E N T S AD J US T I N G C O 2 RE G U L A T O RS T he O pe r a t o r m u s t f i r s t c he ck t he C O 2 s upp l y t o m a k e s u r e i t i s adequa t e . D e t e r m i ne b y l oo k i ng a t t he C O 2 cy li nde r p r i m a r y C O 2 r egu l a t o r a ss e m b l y 1800 - p s i gage a s de [...]

  • Page 17

    312021002 14 1 1 . P l a c e C oo li ng U n i t po w e r s w i t c h i n “ O N ” ( up ) po s i t i on . C L E AN I N G C O ND E N SE R C O I L ( s ee F i gu r e 3 CAU T I O N : Th e d r op - i n r e f r i g e r a t i on asse m b l y c ond e n se r c o il a nd a i r f il t e r m u s t b e c l ea n e d eve r y 30 - d ays . E xcess i ve acc u m u [...]

  • Page 18

    312021002 15 1 . C l o s e e m p t y C O 2 cy li nde r s hu t o ff v a l v e , t hen r e m o v e e m p t y cy li nde r . W ARN I N G : T o av o i d p e r s on a l i n j u r y a nd / o r p r op e r t y d a m a g e , a l w ays sec u r e C O 2 cy li nd e r i n a n up r i gh t po s i t i on w i t h a sa f e t y c h a i n t o p r eve n t i t f r o m f a[...]

  • Page 19

    312021002 16 3 . U s i n ga c l ean sy r up t an k ( sy r up t an k sys t e m ) o r a f i v e - ga ll on c on t a i ne r ( bag - i n - bo x sys t e m ) , p r epa r ea f u ll t an k o r c on t a i ne r o f li qu i d d i s h w a s he r de t e r gen t b y u s i ng 70 _ F ( 21 _ C ) t o 100 _ F ( 38 _ C ) po t ab l e w a t e r and 0 . 5 o z . ( 15 m l [...]

  • Page 20

    312021002 17 13 . S y r up T an k S ys t e m s . C onne c t s an i t i z i ng s o l u t i on t an k , p r e ss u r i z ed a t 60 t o 80 - p s i , i n t o one o f t he sy r up sys t e m s . B ag - i n - B o x S y r up S ys t e m . P l a c e a ll bag - i n - bo x sy r up c on t a i ne r s sy r up ou t l e t t ube s i n c on t a i ne r c on t a i n i [...]

  • Page 21

    312021002 18 B ag - i n - B o x S y r up S ys t e m . C . R e m o v e a ll bag v a l v e s f r o m bag - i n - bo x sy r up c on t a i ne r s ou t l e t t ube s c onne c t o r s . D . C onne c t bag - i n - bo x sy r up c on t a i ne r s i n t o t he sy r up sys t e m s . 24 . P l a c e w a s t e c on t a i ne r unde r d i s pen s i ng v a l v e s [...]

  • Page 22

    312021002 19 T R O UB L ES H OO T I N G I M P O R T AN T : O n l y qu a li f i e d p er s o nn e l s h o u l d s er v i ce i n t er n a l c o m p o n e n t s o r e l ec t r i c a l w i r i n g . W ARN I N G : I f r e p a i r s a r e t o b e m a d e t o ca r bon a t e d w a t e r sys t e m , d i sc onn ec t e l ec t r i ca l po w e r t o C oo li ng [...]

  • Page 23

    312021002 20 T r oub l e R e m ed y P r obab l e C au s e W A T E R P U M P C AP A C I T Y T OO L O W . ( C O N T ’ D ) C . W a t e r f il t e r c l ogged . C . R ep l a c e w a t e r f il t e r c a r t r i dge a s i n s t r u c t ed . D . I nope r a t i v e w a t e r pu m p . D . C a ll S e r v i c e P e r s on T R O UB L ES H OO T I N G R E F R[...]

  • Page 24

    312021002 21 W ARRAN T Y I M I C o r n e li u s I n c . w a rr a n t s t h a t a ll e qu i p m e n t a nd p a r t s a r e fr ee fr o m d e f ec t s i n m a t e r i a l a nd w o r k m a n s h i p un - d e r no r m a l u s e a nd s e r v i ce . F o r a c opy o f t h e w a rr a n t y a pp li ca b l e t o you r C o r n e li u s , R e m c o r o r W il s[...]

  • Page 25

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  • Page 26

    I M I C O RN E L I U S I NC . C O R P O RA T E H E AD Q UAR T E R S : O n e C o r n e li u s P l ace A nok a , M i nn e s o t a 55303 - 6234 ( 612 ) 421 - 6120 ( 800 ) 238 - 3600[...]