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Cornelius Series 525 manual

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Table of contents for the manual

  • Page 1

    SELF-CONTAINTED FLAKED ICE MAKER Model: Series 200, 525, 725 (R404A Refrigerant) Service Ma nual Series 2 00 Release Da te: May 13, 2004 Publica tion Numbe r: 166240010 SER Revision Date: NA Revision: A Visit th e IMI Cornelius web site at www .cornelius.com for all your Litera ture needs . ®[...]

  • Page 2

    SELF-CONTAINED FLAKED ICE MAKER SERVICE MANUA L The pro ducts, tech nical in formatio n, and i nstruct ions cont ained in this manu al are subj ect to change without notice. Th ese in structi ons are not intend ed to cov er all d etails or v aria- tions of t he equipm ent, nor to provid e for eve ry possi ble conti ngency i n the ins tallation , op[...]

  • Page 3

    T ABLE OF CONTENTS Intr oduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Specificat ions 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Ice Producti on Capacity (App roximate) . . . . . . . . . . . . . . . .[...]

  • Page 4

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  • Page 5

    Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 1 - Publication Number: 166240010SER INTRODUCTION We have strived to produce a qua lity prod uct. The desi gn has been ke pt simple th us insur ing trouble- free operatio n. This m anual has been prepa red to as sist serv icemen a nd users wit h infor mation c oncernin[...]

  • Page 6

    Self-Con tained F laked Ice M aker Se rvice Man ual Publication Number: 1662400 10SER - 2 - © 2004, IMI Cornelius Inc. SPECIFICATIONS 200 FIGURE 1. 200 SERIES SPECIFICATIONS I CE P RODUCTION C APACITY (A PPROXIMATE ) AF–200–P (S)–SCR PRODUCTION CHART AIR TEMPERA TURE W A TER TEMPERA TURE 50 ° F/10 ° C7 0 ° F/21 ° C8 0 ° F/27 ° C 50 ° [...]

  • Page 7

    Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 3 - Publication Number: 166240010SER 200 Compres sor Model Copela nd JS25CI E – IAA – 203 (1 15V 60HZ) Copela nd AS13CIE – 1AZ – 908 (220V 50HZ) Condenser Air Coo led Refrigeran t Charge 8 oz. R – 40 4a (1 15V 60HZ) 7 oz. R – 40 4a (220V 50HZ) Refrigeran t [...]

  • Page 8

    Self-Con tained F laked Ice M aker Se rvice Man ual Publication Number: 1662400 10SER - 4 - © 2004, IMI Cornelius Inc. SPECIFICATIONS 525 FIGURE 2. 525 SERIES SPECIFICATIONS I CE P RODUCTION C APACITY (A PPROXIMATE ) AF – 525 – P( S) – SCR PRODUCTION CHART AIR TEMPERA TURE W A TER TEMPERA TURE 50 ° F/10 ° C7 0 ° F/21 ° C8 0 ° F/27 ° C [...]

  • Page 9

    Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 5 - Publication Number: 166240010SER 525 Comp ress or Mod el Copel and RS43CI E – IAA – 214 (1 15V 60HZ) Copel and RS43CI E – IAZ – 214 (2 20V 50 HZ) Condenser Air Coo led Refrigeran t Charge 17 oz. R-404 a Refrigeran t Control Au tomatic Ex pansion V al ve (34[...]

  • Page 10

    Self-Con tained F laked Ice M aker Se rvice Man ual Publication Number: 1662400 10SER - 6 - © 2004, IMI Cornelius Inc. SPECIFICATIONS 725 FIGURE 3. 725 SERIES SPECIFICATIONS I CE P RODUCTION C APACITY (A PPROXIMATE ) 725 Compres sor Model C opeland R S43CIE-I AA-214 Condenser Air Coo led Refrigeran t Charge 17 oz. R-404 a Refrigeran t Control Au t[...]

  • Page 11

    Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 7 - Publication Number: 166240010SER ELECTRICA L CIRCUIT C IRCUIT D ESCRIPTION As the ma nual o n-off circuit breaker s witch is push ed to ” on ” , an elec trical cir cuit is co mpleted to the gearmoto r via the circuit b reaker gea rmotor o verload, po wer rela y[...]

  • Page 12

    Self-Con tained F laked Ice M aker Se rvice Man ual Publication Number: 1662400 10SER - 8 - © 2004, IMI Cornelius Inc. Potential Relays The pote ntial rel ay is use d as a co mpressor starting relay , The c ontact i n the potent ial rel ay is N.C. The magnet coil is connected across (para llel) the s tart win ding an d is affected by induc ed volt[...]

  • Page 13

    Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 9 - Publication Number: 166240010SER MAINTENA NCE IMPORT ANT : THE FOLLOWING MAINTENANCE SHOULD BE PERFORMED A T LEAST EVER Y SIX MONTHS ON FLAKED ICE MACH INES. 1. Check powe r supply with machine runni ng for proper volta ge. 2. Check water lev el in the float tank r[...]

  • Page 14

    Self-Con tained F laked Ice M aker Se rvice Man ual Publication Number: 1662400 10SER - 10 - © 2004, IMI Cornelius Inc. NOTE: Use care when cleaning around thermowell sensing tube; the small capillary is easily broken. Rin se all pa rts in clea n water . 7. In a 5 gal lon buck et, mix a sani tizing sol ution of 1/2 oz. of sani tizer to 1 ga llon o[...]

  • Page 15

    Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 11 - Publication Number: 166240010SER FIGURE 4. WIRING DIAGRAM AF- 200-P – SC – R 1 15 V OLTS 60 HZ WH YL WH BK M F AN MOT OR BK BK COMPRESSOR ST ART CAP ACIT OR 145 - - 174 MFD 220 VAC WH BK WH BK RA TED 2.0 AMPS CIRCUIT BREAKER ON - - OFF SWIT CH BL ST ART CAP AC[...]

  • Page 16

    Se lf-Con tained Flak ed Ice M aker Serv ice Man ual Publication Number: 1662400 10SER - 12 - © 2004, IMI Cornelius Inc. FIGURE 5. WIRING DIAGRAM AF – 200 – P – SC – 50 – R 220 VOLTS 50 H Z RD YL RD FA N M O TO R BK M GN/Y RD BK BK COMPRE SSOR ST ART CAP ACIT OR 50 - - 60 MFD 330 VAC RD RD BK RA TED 1.5 AMPS CIRCUIT BREAKER ON - - OFF SW[...]

  • Page 17

    S elf-Contai ned Flake d Ice Maker Service Ma nual © 2004, IMI Cornelius Inc. - 13 - Publication Number: 166240010SER FIGURE 6. WIRING DIAG RAM AF525-SC – R AND AF725 – SC – R 1 15 VOLTS 60 H Z YL WH YL M YL BK WH BL BK M OR COMPRE SSOR ST ART CAP ACITOR 243 - - 292 MFD 11 5 VA C BK WH BK RA TED 2.0 AMPS CIRCUIT BREAKER ON - - OFF SWIT CH 4 [...]

  • Page 18

    Self-Co ntai ned Flaked Ice Mak er Service Manual Publication Number: 1662400 10SER - 14 - © 2004, IMI Cornelius Inc. FIGURE 7. WIRING DIAGRAM AF/WF – 525PS C – 50 – R 220 VO LTS 50 HZ YL BK YL MOTOR M GEAR YL BK RD GW M F AN MOT OR L BL COMPRE SSOR 43 - - 52 MFD 330 V ST A RT CAP ACITOR RD M S GW BR LB RD ON - - OFF SWIT CH CIRCUIT BREAKER [...]

  • Page 19

    Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 15 - Publication Number: 166240010SER T ROUB LESHOOTING T rouble Probable Cause Remedy Unit will not run A. On-off switc h in ” off ” position. A. Turn switch to ” on ” . B. Defe ctive on-o f f swi tch. B. Check and replac e. C. Blown fu se. C. Replac e fuse an[...]

  • Page 20

    Self-Con tained F laked Ice M aker Se rvice Man ual Publication Number: 1662400 10SER - 16 - © 2004, IMI Cornelius Inc. D. ” O ” rin g leak ing a t bot tom of evapora tor shell D. Check and repla ce ” O ” ring E. Com pressor not r unning E. Check and replac e ” O ” ring W ater le aks. A. Worn or bad float v alve A. Check and replac e B[...]

  • Page 21

    Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 17 - Publication Number: 166240010SER G. Low am bient tempe rature in room where unit is loc ated G . Maintain te mperature a bove 50 ° H. Gearmoto r sticking wh ich caus es it to draw exces sive amperage (over 2.0 amps) H. Check amp draw o f gearmoto r with an amprob[...]

  • Page 22

    IMI Cornelius Inc . www.cornelius.com[...]