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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Cornelius Series 725, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Cornelius Series 725 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Cornelius Series 725. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
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First and foremost, an user manual of Cornelius Series 725 should contain:
- informations concerning technical data of Cornelius Series 725
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Cornelius Series 725 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Cornelius Series 725, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Cornelius service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Cornelius Series 725.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Cornelius Series 725 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
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Table of contents for the manual
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Page 1
SELF-CONTAINTED FLAKED ICE MAKER Model: Series 200, 525, 725 (R404A Refrigerant) Service Ma nual Series 2 00 Release Da te: May 13, 2004 Publica tion Numbe r: 166240010 SER Revision Date: NA Revision: A Visit th e IMI Cornelius web site at www .cornelius.com for all your Litera ture needs . ®[...]
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Page 2
SELF-CONTAINED FLAKED ICE MAKER SERVICE MANUA L The pro ducts, tech nical in formatio n, and i nstruct ions cont ained in this manu al are subj ect to change without notice. Th ese in structi ons are not intend ed to cov er all d etails or v aria- tions of t he equipm ent, nor to provid e for eve ry possi ble conti ngency i n the ins tallation , op[...]
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Page 3
T ABLE OF CONTENTS Intr oduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Specificat ions 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Ice Producti on Capacity (App roximate) . . . . . . . . . . . . . . . .[...]
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Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 1 - Publication Number: 166240010SER INTRODUCTION We have strived to produce a qua lity prod uct. The desi gn has been ke pt simple th us insur ing trouble- free operatio n. This m anual has been prepa red to as sist serv icemen a nd users wit h infor mation c oncernin[...]
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Page 6
Self-Con tained F laked Ice M aker Se rvice Man ual Publication Number: 1662400 10SER - 2 - © 2004, IMI Cornelius Inc. SPECIFICATIONS 200 FIGURE 1. 200 SERIES SPECIFICATIONS I CE P RODUCTION C APACITY (A PPROXIMATE ) AF–200–P (S)–SCR PRODUCTION CHART AIR TEMPERA TURE W A TER TEMPERA TURE 50 ° F/10 ° C7 0 ° F/21 ° C8 0 ° F/27 ° C 50 ° [...]
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Page 7
Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 3 - Publication Number: 166240010SER 200 Compres sor Model Copela nd JS25CI E – IAA – 203 (1 15V 60HZ) Copela nd AS13CIE – 1AZ – 908 (220V 50HZ) Condenser Air Coo led Refrigeran t Charge 8 oz. R – 40 4a (1 15V 60HZ) 7 oz. R – 40 4a (220V 50HZ) Refrigeran t [...]
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Self-Con tained F laked Ice M aker Se rvice Man ual Publication Number: 1662400 10SER - 4 - © 2004, IMI Cornelius Inc. SPECIFICATIONS 525 FIGURE 2. 525 SERIES SPECIFICATIONS I CE P RODUCTION C APACITY (A PPROXIMATE ) AF – 525 – P( S) – SCR PRODUCTION CHART AIR TEMPERA TURE W A TER TEMPERA TURE 50 ° F/10 ° C7 0 ° F/21 ° C8 0 ° F/27 ° C [...]
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Page 9
Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 5 - Publication Number: 166240010SER 525 Comp ress or Mod el Copel and RS43CI E – IAA – 214 (1 15V 60HZ) Copel and RS43CI E – IAZ – 214 (2 20V 50 HZ) Condenser Air Coo led Refrigeran t Charge 17 oz. R-404 a Refrigeran t Control Au tomatic Ex pansion V al ve (34[...]
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Page 10
Self-Con tained F laked Ice M aker Se rvice Man ual Publication Number: 1662400 10SER - 6 - © 2004, IMI Cornelius Inc. SPECIFICATIONS 725 FIGURE 3. 725 SERIES SPECIFICATIONS I CE P RODUCTION C APACITY (A PPROXIMATE ) 725 Compres sor Model C opeland R S43CIE-I AA-214 Condenser Air Coo led Refrigeran t Charge 17 oz. R-404 a Refrigeran t Control Au t[...]
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Page 11
Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 7 - Publication Number: 166240010SER ELECTRICA L CIRCUIT C IRCUIT D ESCRIPTION As the ma nual o n-off circuit breaker s witch is push ed to ” on ” , an elec trical cir cuit is co mpleted to the gearmoto r via the circuit b reaker gea rmotor o verload, po wer rela y[...]
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Self-Con tained F laked Ice M aker Se rvice Man ual Publication Number: 1662400 10SER - 8 - © 2004, IMI Cornelius Inc. Potential Relays The pote ntial rel ay is use d as a co mpressor starting relay , The c ontact i n the potent ial rel ay is N.C. The magnet coil is connected across (para llel) the s tart win ding an d is affected by induc ed volt[...]
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Page 13
Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 9 - Publication Number: 166240010SER MAINTENA NCE IMPORT ANT : THE FOLLOWING MAINTENANCE SHOULD BE PERFORMED A T LEAST EVER Y SIX MONTHS ON FLAKED ICE MACH INES. 1. Check powe r supply with machine runni ng for proper volta ge. 2. Check water lev el in the float tank r[...]
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Self-Con tained F laked Ice M aker Se rvice Man ual Publication Number: 1662400 10SER - 10 - © 2004, IMI Cornelius Inc. NOTE: Use care when cleaning around thermowell sensing tube; the small capillary is easily broken. Rin se all pa rts in clea n water . 7. In a 5 gal lon buck et, mix a sani tizing sol ution of 1/2 oz. of sani tizer to 1 ga llon o[...]
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Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 11 - Publication Number: 166240010SER FIGURE 4. WIRING DIAGRAM AF- 200-P – SC – R 1 15 V OLTS 60 HZ WH YL WH BK M F AN MOT OR BK BK COMPRESSOR ST ART CAP ACIT OR 145 - - 174 MFD 220 VAC WH BK WH BK RA TED 2.0 AMPS CIRCUIT BREAKER ON - - OFF SWIT CH BL ST ART CAP AC[...]
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Se lf-Con tained Flak ed Ice M aker Serv ice Man ual Publication Number: 1662400 10SER - 12 - © 2004, IMI Cornelius Inc. FIGURE 5. WIRING DIAGRAM AF – 200 – P – SC – 50 – R 220 VOLTS 50 H Z RD YL RD FA N M O TO R BK M GN/Y RD BK BK COMPRE SSOR ST ART CAP ACIT OR 50 - - 60 MFD 330 VAC RD RD BK RA TED 1.5 AMPS CIRCUIT BREAKER ON - - OFF SW[...]
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Page 17
S elf-Contai ned Flake d Ice Maker Service Ma nual © 2004, IMI Cornelius Inc. - 13 - Publication Number: 166240010SER FIGURE 6. WIRING DIAG RAM AF525-SC – R AND AF725 – SC – R 1 15 VOLTS 60 H Z YL WH YL M YL BK WH BL BK M OR COMPRE SSOR ST ART CAP ACITOR 243 - - 292 MFD 11 5 VA C BK WH BK RA TED 2.0 AMPS CIRCUIT BREAKER ON - - OFF SWIT CH 4 [...]
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Page 18
Self-Co ntai ned Flaked Ice Mak er Service Manual Publication Number: 1662400 10SER - 14 - © 2004, IMI Cornelius Inc. FIGURE 7. WIRING DIAGRAM AF/WF – 525PS C – 50 – R 220 VO LTS 50 HZ YL BK YL MOTOR M GEAR YL BK RD GW M F AN MOT OR L BL COMPRE SSOR 43 - - 52 MFD 330 V ST A RT CAP ACITOR RD M S GW BR LB RD ON - - OFF SWIT CH CIRCUIT BREAKER [...]
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Page 19
Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 15 - Publication Number: 166240010SER T ROUB LESHOOTING T rouble Probable Cause Remedy Unit will not run A. On-off switc h in ” off ” position. A. Turn switch to ” on ” . B. Defe ctive on-o f f swi tch. B. Check and replac e. C. Blown fu se. C. Replac e fuse an[...]
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Page 20
Self-Con tained F laked Ice M aker Se rvice Man ual Publication Number: 1662400 10SER - 16 - © 2004, IMI Cornelius Inc. D. ” O ” rin g leak ing a t bot tom of evapora tor shell D. Check and repla ce ” O ” ring E. Com pressor not r unning E. Check and replac e ” O ” ring W ater le aks. A. Worn or bad float v alve A. Check and replac e B[...]
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Page 21
Self-Co ntained F laked Ice M aker Ser vice Manual © 2004, IMI Cornelius Inc. - 17 - Publication Number: 166240010SER G. Low am bient tempe rature in room where unit is loc ated G . Maintain te mperature a bove 50 ° H. Gearmoto r sticking wh ich caus es it to draw exces sive amperage (over 2.0 amps) H. Check amp draw o f gearmoto r with an amprob[...]
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IMI Cornelius Inc . www.cornelius.com[...]