Cornelius SID851A/250S manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Cornelius SID851A/250S, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Cornelius SID851A/250S one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Cornelius SID851A/250S. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Cornelius SID851A/250S should contain:
- informations concerning technical data of Cornelius SID851A/250S
- name of the manufacturer and a year of construction of the Cornelius SID851A/250S item
- rules of operation, control and maintenance of the Cornelius SID851A/250S item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Cornelius SID851A/250S alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Cornelius SID851A/250S, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Cornelius service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Cornelius SID851A/250S.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Cornelius SID851A/250S item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    O p e r a t o r ’ s M a nu a l M O D E L S : S I D 851 A / 250 S S I D 851 A / 250 S - B S I D 851 W / 250 S S I D 851 W / 250 S - B S I D 851 A / 250 S - BC S I D 851 W / 250 S - BC 208 - - 230 / 1 15 V , 60 H Z , 1 P H SP I RA L I C E M AK E R â D I SPE N SE R P R I N T E D I N U . S . A â R E M C O R I NC : 1995 P a r t N o . 90914 A ugu s t[...]

  • Page 2

    i 90914 T AB L E O F C O N T E N T S P a g e G E N E RA L I N F O R M A T I O N 1 .................................................. D ES CR I P T I O N 1 ........................................................ I N S T A LL A T I O N I N S T RUC T I O N S 2 ............................................ UN P A C K I N G I N S T RUC T I O N S 2 .....[...]

  • Page 3

    ii 90914 T AB L E O F C O N T E N T S ( c on t ’ d ) L I S T O F T AB L ES P a g e T AB L E 1 . SPE C I F I C A T I O N S 1 ............................................ T AB L E 2 . L BS ./ 24 - H O UR I C E P R O DUC T I O N 1 ............................. T AB L E 3 . H A R VES T C Y C L E 1 ............................................[...]

  • Page 4

    1 90914 G E N E RA L I N F O R M A T I O N D ES CR I P T I O N T he R e m c o r S .I. D . ( S p i r a l I c e M a k e r / D i s pen s e r) i s a un i que , s e l f - c on t a i ned , c oun t e r t op s t y l e un i t t ha t au t o m a t i - c a ll y m a k e s ha r d , c l ea r c ube - qua li t y i c e and s t o r e s i t i na s ea l ed hoppe r f o [...]

  • Page 5

    2 90914 I N S T A LL A T I O N I N S T RUC T I O N S UN P ACK I N G I N S T RUC T I O N S 1 . W i t h t he un i t up r i gh t, c a r e f u ll y r e m o v e t he s h i pp i ng c r a t e . I n s pe c t f o r s h i pp i ng da m age and r epo r t an y s u c h da m age t o t he s h i ppe r i mm ed i a t e l y . 2 . O pen t he h i nged s e r v i c e doo [...]

  • Page 6

    3 90914 I M P O R T AN T : T o e n s u r e p r op e r i ce m ake r op e r a t i on a nd a l s o t o r e du ce t h e f r e qu e n cy o f w a t e r - r e l a t e d se r v i ce p r ob l e m s , a w a t e r f il t e r s hou l d b e i n s t a ll e d . R e m c o r r ec o mm e nd s t h e u se o f on e o f t h e f o ll o w i ng b as i c sys t e m s : 1 . E[...]

  • Page 7

    4 90914 60 45 7/8 45 1/8 13 1/4 16 1/4 2 1/4 14 8 15/16 2 1/2 20 1/2 1 24 2 1/2 29 1 1/2 AIR DISCHARG E GRILL CONDENS ER W A TER OUT 3/8-NPT ( W A TER COOLED ON L Y) CONDENS ER W A TER IN 3/8-NPT ( W A TER COOLED ON L Y) ACCESS P ANEL FOR SE RVICE ELECTRICAL INPUT ACCESS P ANEL FOR SE RVICE AND BEVER AGE HOOK -UP ACCESS P ANEL FOR SE RVICE *3/4-FPT[...]

  • Page 8

    5 90914 15 7 / 8 - I N . 14 - I N . 2 3 / 4 - I N . 10 1 / 2 - I N . 16 - I N . 32 1 / 2 - I N . 36 - I N . 27 1 1 / 16 - I N . 32 - I N . 2 1 / 8 - I N . UN I T O U TL I N E F R O N T 3 / 8 D I A . N O T E : S h a d e d a r ea i nd i ca t es op e n i ng i n bo tt o m f o r b eve r a g e t ub i ng . F I G UR E 3 . M O UN T I N G T E M P L A T E M O[...]

  • Page 9

    6 90914 27 1 1 / 16 - I N . 3 1 / 16 - I N . 32 - I N . 14 1 / 8 - I N . 1 1 1 / 4 - I N . 36 - I N . 10 1 / 2 - I N . 16 - I N . 19 5 / 8 - I N . 5 7 / 8 - I N . 1 / 2 D I A . N O T E : S h a d e d a r ea i nd i ca t es op e n i ng i n bo tt o m f o r b eve r a g e t ub i ng a nd u t ili t i es . F R O N T UN I T O U TL I N E F I G UR E 4 . M O UN[...]

  • Page 10

    7 90914 B EVE RA G E SYS T E M “ B ” m ode l s c on t a i n be v e r age f au c e t s on l y and m u s t be s upp li ed w i t h c o l d p r odu c t f r o m an y r e m o t e c o l d p l a t e o r r e f r i ge r a t ed s oda f a c t o r y . “ B C ” un i t s ha v e a bu il t - i n c o l d p l a t e , i n add i t i on t o t he be v e r age f au[...]

  • Page 11

    8 90914 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 COLD PLA TE PRIMARY REGULA TORS OPTIONAL FOR DIET OR ROOT BEER CARBONAT O R FIL TER OPTIONAL PRESSUR E REGULA TOR W AT ER SUPPL Y CO 2 T ANK 15-50 PSIG 60-10 0 PSIG NON-CARB O R CARB W A TER LINE LEGEND CO 2 CARB W A TER PLAIN W AT ER SYRUP OPTIONAL ITEMS OUTSIDE OF BROKEN LINE ARE N OT INCLUDED WITH UNIT FIG[...]

  • Page 12

    9 90914 FIGURE 6. BEV ERAGE SYSTE M SCHEMA TIC -BC MODELS 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 COLD PLA TE PRIMARY REGULA TORS OPTIONAL FOR DIET OR ROOT BEER CARBONAT O R FIL TER OPTIONAL PRESSUR E REGULA TOR W AT ER SUPPL Y CO 2 T ANK 15-50 PSIG 60-10 0 PSIG NON-CARB O R CARB W A TER LINE LEGEND CO 2 CARB W A TER PLAIN W AT ER SYRUP OPTIONAL 2 3 4 1,5,[...]

  • Page 13

    10 90914 O PE RA T I N G I N S T RUC T I O N S A t e m pe r a t u r e s en s i ng c on t r o l bu l b l o c a t ed i n t he s t o r age hoppe r s t a r t s and s t op s t he i c e m a k i ng p r o c e ss i n r e s pon s e t o i c e l e v e l i n t he hoppe r . W i t h t h i s i c e l e v e l c on t r o l “ c a lli ng ” f o r i c e ( hoppe r i c[...]

  • Page 14

    1 1 90914 L 1 CC T P 5 208 - 230 / 1 15 V , 1 P H , ( 4 W I R E SYS T E M ) C O M P R ESS O R C 2 S T AR T R E L A Y S T AR T CA P S T O P / RUN L PS H PS B I N T ’ S T A T RUN CA P 5 CC L 2 N C O M P R ESS O R C O N T RAC T O R HAR VES T M O T O R CC R E D B L U E CA P C O ND E N SE R F AN A I R P U M P 1 2 NC C H T 3 N O NC H G S O L V A L VE W[...]

  • Page 15

    12 90914 YE L BRN P UR B L K R E D O R N R E D BRN YE L R E D R E D YE L B L U E L PS F U SE 1 - 1 / 4 A M P T I M E D E L A Y A G I T A T O R M O T O R CA P C L E AN I C E M AK E R RUN RUN S T O P P U S H T O FL U S H BRN B L K Y E L B L K B L K F I LL V A L VE R E D O R N P UR M ANUA L W A T E R F I LL B I N T ’ S T A T P I NK B L K P I NK B L [...]

  • Page 16

    13 90914 F I G UR E 9 . R E F R I G E RA T I O N S CH E M A T I C[...]

  • Page 17

    14 90914 M A I N T E NANC E R E G U L AR BA S I S ( o r a s r equ i r ed ) C l ean i ng o f t he i c e m a k e r i s r e c o mm ended on a r egu l a r ba s i s no t on l y f o r s an i t a r y r ea s on s , bu t a l s o t o m a i n t a i n t he pe r f o r m an c e o f t he un i t. B u il d - up o f li m e and sc a l e c an h i nde r i c e m a k i n[...]

  • Page 18

    15 90914 6 . P u s h m anua l w a t e r f ill s w i t c h and f ill e v apo r a t o r w i t h w a t e r ( app r o x i m a t e l y 5 s e c ond s ) . 7 . P u t t he “ C l ean / R un ” s w i t c h i n t he “ c l ean ” po s i t i on . A ll o w un i t t o r un i n t he c l ean i ng m ode f o r a t l ea s t 30 m i nu t e s . 8 . P u t t he “ C [...]

  • Page 19

    16 90914 2 . S li de t he c o l d p l a t e c o v e r ba ck . ( R e m o v e s h i pp i ng t ape and d i sc a r d ) . 3 . R e m o v e an y deb r i s f r o m t he d r a i n t r ough and s p r i ng . C he ck t ha t d r a i n ho l e i s no t c l ogged . 4 . W a s h do w n t he i n s i de o f t he c o l d p l a t e w i t ha m il d de t e r gen t s o l u[...]

  • Page 20

    17 90914 T R O UB L ES H OO T I N G G U I D E T he f o ll o w i ng page s c on t a i n t r oub l e s hoo t i ng c ha r t s de s i gned t o a i d an e x pe r i en c ed s e r v i c e pe r s on i n d i agno s i ng an y ope r a t i ng p r ob l e m w h i c h m a y be e x pe r i en c ed .I t i s a ss u m ed t ha t no r m a l s e r v i c e t e c hn i que [...]

  • Page 21

    18 90914 S T AR T D O ES UN I T O PE RA T E ? I S I C E M AK E R O . K . ? I S D I SPE N SE R O . K . ? I S B EVE RA G E SYS T E M O . K . ? D O N E N O O PE RA T I O N O F AN Y C O M P O N E N T . GO T O 1 . I C E M AK E R ABN O R M A L . D I SPE N SE R AND B EVE RA G E W O RK N O R M A LL Y . GO T O 2 . D O ES N O T D I SPE N SE . I C E M AK E R [...]

  • Page 22

    19 90914 1 . T O T A LL Y I N O PE RA T I VE P O W E R P R ESE N T A T R E AR J UNC T I O N B O X ? N O N O N O N O YES YES YES YES I S S U PP L Y F U SE B L O W N ( O R C / B T R I PPE D ) ? CH E CK F O R L OO SE C O NN E C T I O N O R BR O K E N W I R E I N S I D E UN I T . I S L I N E V O L T A G E W I T H I N ± 10 % O F NA M EP L A T E V O L T[...]

  • Page 23

    20 90914 N O YES 2 . I C E M AK E R P R O B L E M D O ES I C E M AK E R O PE RA T E ? GO T O 2 . A I S I C E P R O DUC E D ? D O ES C O M P R ESS O R RUN ? I S I C E O N EV A P O RA T O R ? GO T O 2 . D GO T O 2 . B GO T O 2 . C I S I C E P R O DUC T I O N N O R M A L? GO T O 2 . E GO T O 2 . F D O N E I S I C E Q UA L I T Y N O R M A L? YES N O N [...]

  • Page 24

    21 90914 YES 2 . A I C E M AK E R P R O B L E M N O I S H O PPE R F U LL? RUN / S T O P S W I T CH ? P U T S W I T CH I N RUN P O S I T I O N . N O R M A L S HU T O FF O N B I N T H E R M O S T A T . I S B I N T H E R M O S T A T O PE N ? I S W A T E R L EVE L N O R M A L I N EV A P . ? I S L O W - P R ESS UR E S W I T CH O PE N ? I S H I G H - P R[...]

  • Page 25

    22 90914 YES N O 2 . B C O M P R ESS O R I N O PE RA T I VE I S L I N E V O L T A G E W I T H I N ± 10 % O F NA M EP L A T E V O L T A G E ? CH E CK V O L T A G E P R O B L E M S I N 1 . I S T H E R M A L P R O T E C T O R O PE N ? I S C O N T AC T O R P U LL E D I N ? I S C O M P R ESS O R B O D Y C O L D ? R EP L AC E T H E R M A L P R O T E C T[...]

  • Page 26

    23 90914 YES N O 2 . C N O I C E O N EV A P O RA T O R I S HAR VES T T I M E R RUNN I N G ? I S EV A P O RA T O R C O L D ? I S W A T E R L EVE L N O R M A L? I S H O T G A S S O L E N O I D E N E R G I Z E D ? CH E CK R E F R I G E RA T I O N SYS T E M . CH E CK W A T E R P R O B L E M S I N 2 . A . I S C O ND . C O N T R O L E N E R G I Z E D ? C[...]

  • Page 27

    24 90914 YES N O 2 . D F R O Z E N EV A P O RA T O R I S A M B I E N T AB O VE 60 ° F? I S V O L T A G E W I T H I N ± 10 % ? CH E CK V O L T A G E I T E M S I N 1 . D I S C O NN E C T P R O B E W I R E F R O M C O NDUC T I V I T Y C O N T R O L . D O ES T I M E R S T AR T? H O T G A S O PE RA T I O N O . K . ? W A T E R DU M P O . K . ? D O ES I[...]

  • Page 28

    25 90914 YES N O 2 . D ( C O N T ’ D ) 1 . CH E CK AD J U S T M E N T O F T I M E R CA M #3 . ( HAR VES T M O T O R ) 2 . CH E CK T I M E R S W I T CH #3 . 3 . CH E CK HAR VES T M O T O R CA P AC I T O R . 4 . CH E CK HAR VES T M O T O R . R EP L AC E P R O B E W I R E O N C O NDUC T I V I T Y C O N T R O L DUR I N G HAR VES T C Y C L E . D O ES [...]

  • Page 29

    26 90914 YES N O 2 . E L O W I C E P R O DUC T I O N I S W A T E R L EVE L N O R M A L? I S W A T E R T E M P . H I G H ? I S A M B I E N T T E M P . H I G H ? I S I C E T H I N ? CH E CK W A T E R I T E M S I N 2 . A . N O R M A L E FF E C T . I N S T A LL R E M C O R P R E - C OO L E R T O I NCR E A SE CA P AC I T Y . N O R M A L E FF E C T . ARR[...]

  • Page 30

    27 90914 YES 2 . F P OO R I C E Q UA L I T Y N O YES I S I C E C L O UD Y ? I S I C E S O FT? 1 . CH E CK A I R P U M P . 2 . CH E CK AD J U S T M E N T O F T I M E R CA M #4 . ( W A T E R P U M P ) 3 . CH E CK T I M E R S W I T CH #4 . 4 . CH E CK W A T E R DU M P V A L VE . 5 . CH E CK W A T E R F I L T E R . 6 . I NCR E A SE W A T E R DU M P B Y[...]

  • Page 31

    28 90914 YES 3 . D I SPE N SE R P R O B L E M N O D O ES A G I T A T O R R O T A T E ? 1 . CH E CK M O T O R CA P AC I T O R . 2 . CH E CK T I M E R S W I T CH #5 . 3 . CH E CK A G I T A T O R M O T O R . I S V O L T A G E A T S O L E N O I D 103 - 126 V . ? 1 . CH E CK F O R BURN E D O U T S O L E N O I D . 2 . CH E CK F O R S T UCK O R B I ND I N[...]

  • Page 32

    29 90914 YES 4 . B EVE RA G E SYS T E M P R O B L E M N O I S O N E O R M O R E F AUC E T S I N O PE RA T I VE ? 1 . CH E CK W I R I N G C O NN E C T I O N S T O I N - O PE RA T I VE F AUC E T S . 2 . R EP L AC E I N O PE RA T I VE F AUC E T S . 3 . CH E CK W I R I N G C O NN E C T I O N S F R O M 24 V . T RAN S F O R M E R . 4 . CH E CK 24 V . T R[...]

  • Page 33

    30 90914 M A I N T E NANC E / AD J U S T M E N T P R O C E DUR ES T HER M O S T A T A L T I T UDE AD J US T M EN T S I M P O R T AN T : A d j u s t t h e b i n t h e r m o s t a t se tt i ng on l y i f s t o r a g e hopp e r o ve r f ill i sa p r ob l e m . B I N T HER M O S T A T 1 . O pen t he h i nged s e r v i c e doo r . 2 . T he ad j u s t m [...]

  • Page 34

    31 90914 I CE T H I CKNESS AD J US T M EN T W ARN I N G : D o no t a d j u s t i ce t h i ck n ess p r ob e un l ess a ll o t h e r p r ob l e m ca u ses h ave b ee n eva l u a t e d . 1 . O pen t he h i nged s e r v i c e doo r and r e m o v e t he i c e d r op and hoppe r c o v e r s . 2 . C o ll e c t and w e i gh t he i c e p r odu c ed du r i [...]

  • Page 35

    32 90914 HARVES T T I M E AD J US T M EN T W ARN I N G : D i sc onn ec t e l ec t r i ca l po w e r t o t h e un i t b e f o r e se r v i c i ng t h e t i m e r i n t h e e l ec t r i ca l bo x . 1 . D i sc onne c t po w e r t o i c e m a k e r . 2 . O pen t he h i nged s e r v i c e doo r and r e m o v e t he e l e c t r i c a l c on t r o l bo x [...]

  • Page 36

    33 90914 10 A F I G UR E 10 . HAR VES T T I M E R[...]

  • Page 37

    34 90914 P AR T S L I S T D ES CR I P T I O N P AR T NU M B E R S A i r C oo l e d W a t e r C oo l e d D i s p e n se r C o m pon e n t s 250 250 “ BC ” 250 250 “ BC ” G a t e S li de 21491 21491 21491 21491 D ep r e ss o r Le v e r 22777 22777 22777 22777 D ep r e ss o r R e t a i ne r 22644 22644 22644 22644 A g i t a t o r 23692 23692 2[...]

  • Page 38

    35 90914 P AR T S L I S T ( C O N T ’ D ) D ES CR I P T I O N P AR T NU M B E R S A i r C oo l e d W a t e r C oo l e d R e f r i g e r a t i on C o m pon e n t s 250 250 “ BC ” 250 250 “ BC ” C o m p r e ss o r 60678 60678 60678 60678 C o m p r e ss o r M oun t i ng K i t 31607 31607 31607 31607 A i r P u m p 31568 31568 31568 31568 H o [...]

  • Page 39

    36 M anua l nu m be r I M I C O R N EL I U S I N C . O N E C O R N EL I U S P L A C E A NOKA , M N . 55303 - - 6234 T ELE P HON E ( 800 ) 238 - - 3600 F A C S I M I LE ( 612 ) 422 - - 3232 T E C H S V C 1 - 800 - 535 - 4240 W ARRAN T Y I M I C o r n e li u s I n c . a nd R e m c o r P r odu c t s C o m p a ny w a rr a n t s t h a t a ll e qu i p m [...]

  • Page 40

    C O R P O RA T E H E AD Q UAR T E R S : R e m c o r I n c o r po r a t e d 500 R e g e n c y D r i v e G l e nd a l e H e i gh t s , I L 60139 708 . 980 . 6900[...]