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Cornelius SID851W/250S manual

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Table of contents for the manual

  • Page 1

    O p e r a t o r ’ s M a nu a l M O D E L S : S I D 851 A / 250 S S I D 851 A / 250 S - B S I D 851 W / 250 S S I D 851 W / 250 S - B S I D 851 A / 250 S - BC S I D 851 W / 250 S - BC 208 - - 230 / 1 15 V , 60 H Z , 1 P H SP I RA L I C E M AK E R â D I SPE N SE R P R I N T E D I N U . S . A â R E M C O R I NC : 1995 P a r t N o . 90914 A ugu s t[...]

  • Page 2

    i 90914 T AB L E O F C O N T E N T S P a g e G E N E RA L I N F O R M A T I O N 1 .................................................. D ES CR I P T I O N 1 ........................................................ I N S T A LL A T I O N I N S T RUC T I O N S 2 ............................................ UN P A C K I N G I N S T RUC T I O N S 2 .....[...]

  • Page 3

    ii 90914 T AB L E O F C O N T E N T S ( c on t ’ d ) L I S T O F T AB L ES P a g e T AB L E 1 . SPE C I F I C A T I O N S 1 ............................................ T AB L E 2 . L BS ./ 24 - H O UR I C E P R O DUC T I O N 1 ............................. T AB L E 3 . H A R VES T C Y C L E 1 ............................................[...]

  • Page 4

    1 90914 G E N E RA L I N F O R M A T I O N D ES CR I P T I O N T he R e m c o r S .I. D . ( S p i r a l I c e M a k e r / D i s pen s e r) i s a un i que , s e l f - c on t a i ned , c oun t e r t op s t y l e un i t t ha t au t o m a t i - c a ll y m a k e s ha r d , c l ea r c ube - qua li t y i c e and s t o r e s i t i na s ea l ed hoppe r f o [...]

  • Page 5

    2 90914 I N S T A LL A T I O N I N S T RUC T I O N S UN P ACK I N G I N S T RUC T I O N S 1 . W i t h t he un i t up r i gh t, c a r e f u ll y r e m o v e t he s h i pp i ng c r a t e . I n s pe c t f o r s h i pp i ng da m age and r epo r t an y s u c h da m age t o t he s h i ppe r i mm ed i a t e l y . 2 . O pen t he h i nged s e r v i c e doo [...]

  • Page 6

    3 90914 I M P O R T AN T : T o e n s u r e p r op e r i ce m ake r op e r a t i on a nd a l s o t o r e du ce t h e f r e qu e n cy o f w a t e r - r e l a t e d se r v i ce p r ob l e m s , a w a t e r f il t e r s hou l d b e i n s t a ll e d . R e m c o r r ec o mm e nd s t h e u se o f on e o f t h e f o ll o w i ng b as i c sys t e m s : 1 . E[...]

  • Page 7

    4 90914 60 45 7/8 45 1/8 13 1/4 16 1/4 2 1/4 14 8 15/16 2 1/2 20 1/2 1 24 2 1/2 29 1 1/2 AIR DISCHARG E GRILL CONDENS ER W A TER OUT 3/8-NPT ( W A TER COOLED ON L Y) CONDENS ER W A TER IN 3/8-NPT ( W A TER COOLED ON L Y) ACCESS P ANEL FOR SE RVICE ELECTRICAL INPUT ACCESS P ANEL FOR SE RVICE AND BEVER AGE HOOK -UP ACCESS P ANEL FOR SE RVICE *3/4-FPT[...]

  • Page 8

    5 90914 15 7 / 8 - I N . 14 - I N . 2 3 / 4 - I N . 10 1 / 2 - I N . 16 - I N . 32 1 / 2 - I N . 36 - I N . 27 1 1 / 16 - I N . 32 - I N . 2 1 / 8 - I N . UN I T O U TL I N E F R O N T 3 / 8 D I A . N O T E : S h a d e d a r ea i nd i ca t es op e n i ng i n bo tt o m f o r b eve r a g e t ub i ng . F I G UR E 3 . M O UN T I N G T E M P L A T E M O[...]

  • Page 9

    6 90914 27 1 1 / 16 - I N . 3 1 / 16 - I N . 32 - I N . 14 1 / 8 - I N . 1 1 1 / 4 - I N . 36 - I N . 10 1 / 2 - I N . 16 - I N . 19 5 / 8 - I N . 5 7 / 8 - I N . 1 / 2 D I A . N O T E : S h a d e d a r ea i nd i ca t es op e n i ng i n bo tt o m f o r b eve r a g e t ub i ng a nd u t ili t i es . F R O N T UN I T O U TL I N E F I G UR E 4 . M O UN[...]

  • Page 10

    7 90914 B EVE RA G E SYS T E M “ B ” m ode l s c on t a i n be v e r age f au c e t s on l y and m u s t be s upp li ed w i t h c o l d p r odu c t f r o m an y r e m o t e c o l d p l a t e o r r e f r i ge r a t ed s oda f a c t o r y . “ B C ” un i t s ha v e a bu il t - i n c o l d p l a t e , i n add i t i on t o t he be v e r age f au[...]

  • Page 11

    8 90914 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 COLD PLA TE PRIMARY REGULA TORS OPTIONAL FOR DIET OR ROOT BEER CARBONAT O R FIL TER OPTIONAL PRESSUR E REGULA TOR W AT ER SUPPL Y CO 2 T ANK 15-50 PSIG 60-10 0 PSIG NON-CARB O R CARB W A TER LINE LEGEND CO 2 CARB W A TER PLAIN W AT ER SYRUP OPTIONAL ITEMS OUTSIDE OF BROKEN LINE ARE N OT INCLUDED WITH UNIT FIG[...]

  • Page 12

    9 90914 FIGURE 6. BEV ERAGE SYSTE M SCHEMA TIC -BC MODELS 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 COLD PLA TE PRIMARY REGULA TORS OPTIONAL FOR DIET OR ROOT BEER CARBONAT O R FIL TER OPTIONAL PRESSUR E REGULA TOR W AT ER SUPPL Y CO 2 T ANK 15-50 PSIG 60-10 0 PSIG NON-CARB O R CARB W A TER LINE LEGEND CO 2 CARB W A TER PLAIN W AT ER SYRUP OPTIONAL 2 3 4 1,5,[...]

  • Page 13

    10 90914 O PE RA T I N G I N S T RUC T I O N S A t e m pe r a t u r e s en s i ng c on t r o l bu l b l o c a t ed i n t he s t o r age hoppe r s t a r t s and s t op s t he i c e m a k i ng p r o c e ss i n r e s pon s e t o i c e l e v e l i n t he hoppe r . W i t h t h i s i c e l e v e l c on t r o l “ c a lli ng ” f o r i c e ( hoppe r i c[...]

  • Page 14

    1 1 90914 L 1 CC T P 5 208 - 230 / 1 15 V , 1 P H , ( 4 W I R E SYS T E M ) C O M P R ESS O R C 2 S T AR T R E L A Y S T AR T CA P S T O P / RUN L PS H PS B I N T ’ S T A T RUN CA P 5 CC L 2 N C O M P R ESS O R C O N T RAC T O R HAR VES T M O T O R CC R E D B L U E CA P C O ND E N SE R F AN A I R P U M P 1 2 NC C H T 3 N O NC H G S O L V A L VE W[...]

  • Page 15

    12 90914 YE L BRN P UR B L K R E D O R N R E D BRN YE L R E D R E D YE L B L U E L PS F U SE 1 - 1 / 4 A M P T I M E D E L A Y A G I T A T O R M O T O R CA P C L E AN I C E M AK E R RUN RUN S T O P P U S H T O FL U S H BRN B L K Y E L B L K B L K F I LL V A L VE R E D O R N P UR M ANUA L W A T E R F I LL B I N T ’ S T A T P I NK B L K P I NK B L [...]

  • Page 16

    13 90914 F I G UR E 9 . R E F R I G E RA T I O N S CH E M A T I C[...]

  • Page 17

    14 90914 M A I N T E NANC E R E G U L AR BA S I S ( o r a s r equ i r ed ) C l ean i ng o f t he i c e m a k e r i s r e c o mm ended on a r egu l a r ba s i s no t on l y f o r s an i t a r y r ea s on s , bu t a l s o t o m a i n t a i n t he pe r f o r m an c e o f t he un i t. B u il d - up o f li m e and sc a l e c an h i nde r i c e m a k i n[...]

  • Page 18

    15 90914 6 . P u s h m anua l w a t e r f ill s w i t c h and f ill e v apo r a t o r w i t h w a t e r ( app r o x i m a t e l y 5 s e c ond s ) . 7 . P u t t he “ C l ean / R un ” s w i t c h i n t he “ c l ean ” po s i t i on . A ll o w un i t t o r un i n t he c l ean i ng m ode f o r a t l ea s t 30 m i nu t e s . 8 . P u t t he “ C [...]

  • Page 19

    16 90914 2 . S li de t he c o l d p l a t e c o v e r ba ck . ( R e m o v e s h i pp i ng t ape and d i sc a r d ) . 3 . R e m o v e an y deb r i s f r o m t he d r a i n t r ough and s p r i ng . C he ck t ha t d r a i n ho l e i s no t c l ogged . 4 . W a s h do w n t he i n s i de o f t he c o l d p l a t e w i t ha m il d de t e r gen t s o l u[...]

  • Page 20

    17 90914 T R O UB L ES H OO T I N G G U I D E T he f o ll o w i ng page s c on t a i n t r oub l e s hoo t i ng c ha r t s de s i gned t o a i d an e x pe r i en c ed s e r v i c e pe r s on i n d i agno s i ng an y ope r a t i ng p r ob l e m w h i c h m a y be e x pe r i en c ed .I t i s a ss u m ed t ha t no r m a l s e r v i c e t e c hn i que [...]

  • Page 21

    18 90914 S T AR T D O ES UN I T O PE RA T E ? I S I C E M AK E R O . K . ? I S D I SPE N SE R O . K . ? I S B EVE RA G E SYS T E M O . K . ? D O N E N O O PE RA T I O N O F AN Y C O M P O N E N T . GO T O 1 . I C E M AK E R ABN O R M A L . D I SPE N SE R AND B EVE RA G E W O RK N O R M A LL Y . GO T O 2 . D O ES N O T D I SPE N SE . I C E M AK E R [...]

  • Page 22

    19 90914 1 . T O T A LL Y I N O PE RA T I VE P O W E R P R ESE N T A T R E AR J UNC T I O N B O X ? N O N O N O N O YES YES YES YES I S S U PP L Y F U SE B L O W N ( O R C / B T R I PPE D ) ? CH E CK F O R L OO SE C O NN E C T I O N O R BR O K E N W I R E I N S I D E UN I T . I S L I N E V O L T A G E W I T H I N ± 10 % O F NA M EP L A T E V O L T[...]

  • Page 23

    20 90914 N O YES 2 . I C E M AK E R P R O B L E M D O ES I C E M AK E R O PE RA T E ? GO T O 2 . A I S I C E P R O DUC E D ? D O ES C O M P R ESS O R RUN ? I S I C E O N EV A P O RA T O R ? GO T O 2 . D GO T O 2 . B GO T O 2 . C I S I C E P R O DUC T I O N N O R M A L? GO T O 2 . E GO T O 2 . F D O N E I S I C E Q UA L I T Y N O R M A L? YES N O N [...]

  • Page 24

    21 90914 YES 2 . A I C E M AK E R P R O B L E M N O I S H O PPE R F U LL? RUN / S T O P S W I T CH ? P U T S W I T CH I N RUN P O S I T I O N . N O R M A L S HU T O FF O N B I N T H E R M O S T A T . I S B I N T H E R M O S T A T O PE N ? I S W A T E R L EVE L N O R M A L I N EV A P . ? I S L O W - P R ESS UR E S W I T CH O PE N ? I S H I G H - P R[...]

  • Page 25

    22 90914 YES N O 2 . B C O M P R ESS O R I N O PE RA T I VE I S L I N E V O L T A G E W I T H I N ± 10 % O F NA M EP L A T E V O L T A G E ? CH E CK V O L T A G E P R O B L E M S I N 1 . I S T H E R M A L P R O T E C T O R O PE N ? I S C O N T AC T O R P U LL E D I N ? I S C O M P R ESS O R B O D Y C O L D ? R EP L AC E T H E R M A L P R O T E C T[...]

  • Page 26

    23 90914 YES N O 2 . C N O I C E O N EV A P O RA T O R I S HAR VES T T I M E R RUNN I N G ? I S EV A P O RA T O R C O L D ? I S W A T E R L EVE L N O R M A L? I S H O T G A S S O L E N O I D E N E R G I Z E D ? CH E CK R E F R I G E RA T I O N SYS T E M . CH E CK W A T E R P R O B L E M S I N 2 . A . I S C O ND . C O N T R O L E N E R G I Z E D ? C[...]

  • Page 27

    24 90914 YES N O 2 . D F R O Z E N EV A P O RA T O R I S A M B I E N T AB O VE 60 ° F? I S V O L T A G E W I T H I N ± 10 % ? CH E CK V O L T A G E I T E M S I N 1 . D I S C O NN E C T P R O B E W I R E F R O M C O NDUC T I V I T Y C O N T R O L . D O ES T I M E R S T AR T? H O T G A S O PE RA T I O N O . K . ? W A T E R DU M P O . K . ? D O ES I[...]

  • Page 28

    25 90914 YES N O 2 . D ( C O N T ’ D ) 1 . CH E CK AD J U S T M E N T O F T I M E R CA M #3 . ( HAR VES T M O T O R ) 2 . CH E CK T I M E R S W I T CH #3 . 3 . CH E CK HAR VES T M O T O R CA P AC I T O R . 4 . CH E CK HAR VES T M O T O R . R EP L AC E P R O B E W I R E O N C O NDUC T I V I T Y C O N T R O L DUR I N G HAR VES T C Y C L E . D O ES [...]

  • Page 29

    26 90914 YES N O 2 . E L O W I C E P R O DUC T I O N I S W A T E R L EVE L N O R M A L? I S W A T E R T E M P . H I G H ? I S A M B I E N T T E M P . H I G H ? I S I C E T H I N ? CH E CK W A T E R I T E M S I N 2 . A . N O R M A L E FF E C T . I N S T A LL R E M C O R P R E - C OO L E R T O I NCR E A SE CA P AC I T Y . N O R M A L E FF E C T . ARR[...]

  • Page 30

    27 90914 YES 2 . F P OO R I C E Q UA L I T Y N O YES I S I C E C L O UD Y ? I S I C E S O FT? 1 . CH E CK A I R P U M P . 2 . CH E CK AD J U S T M E N T O F T I M E R CA M #4 . ( W A T E R P U M P ) 3 . CH E CK T I M E R S W I T CH #4 . 4 . CH E CK W A T E R DU M P V A L VE . 5 . CH E CK W A T E R F I L T E R . 6 . I NCR E A SE W A T E R DU M P B Y[...]

  • Page 31

    28 90914 YES 3 . D I SPE N SE R P R O B L E M N O D O ES A G I T A T O R R O T A T E ? 1 . CH E CK M O T O R CA P AC I T O R . 2 . CH E CK T I M E R S W I T CH #5 . 3 . CH E CK A G I T A T O R M O T O R . I S V O L T A G E A T S O L E N O I D 103 - 126 V . ? 1 . CH E CK F O R BURN E D O U T S O L E N O I D . 2 . CH E CK F O R S T UCK O R B I ND I N[...]

  • Page 32

    29 90914 YES 4 . B EVE RA G E SYS T E M P R O B L E M N O I S O N E O R M O R E F AUC E T S I N O PE RA T I VE ? 1 . CH E CK W I R I N G C O NN E C T I O N S T O I N - O PE RA T I VE F AUC E T S . 2 . R EP L AC E I N O PE RA T I VE F AUC E T S . 3 . CH E CK W I R I N G C O NN E C T I O N S F R O M 24 V . T RAN S F O R M E R . 4 . CH E CK 24 V . T R[...]

  • Page 33

    30 90914 M A I N T E NANC E / AD J U S T M E N T P R O C E DUR ES T HER M O S T A T A L T I T UDE AD J US T M EN T S I M P O R T AN T : A d j u s t t h e b i n t h e r m o s t a t se tt i ng on l y i f s t o r a g e hopp e r o ve r f ill i sa p r ob l e m . B I N T HER M O S T A T 1 . O pen t he h i nged s e r v i c e doo r . 2 . T he ad j u s t m [...]

  • Page 34

    31 90914 I CE T H I CKNESS AD J US T M EN T W ARN I N G : D o no t a d j u s t i ce t h i ck n ess p r ob e un l ess a ll o t h e r p r ob l e m ca u ses h ave b ee n eva l u a t e d . 1 . O pen t he h i nged s e r v i c e doo r and r e m o v e t he i c e d r op and hoppe r c o v e r s . 2 . C o ll e c t and w e i gh t he i c e p r odu c ed du r i [...]

  • Page 35

    32 90914 HARVES T T I M E AD J US T M EN T W ARN I N G : D i sc onn ec t e l ec t r i ca l po w e r t o t h e un i t b e f o r e se r v i c i ng t h e t i m e r i n t h e e l ec t r i ca l bo x . 1 . D i sc onne c t po w e r t o i c e m a k e r . 2 . O pen t he h i nged s e r v i c e doo r and r e m o v e t he e l e c t r i c a l c on t r o l bo x [...]

  • Page 36

    33 90914 10 A F I G UR E 10 . HAR VES T T I M E R[...]

  • Page 37

    34 90914 P AR T S L I S T D ES CR I P T I O N P AR T NU M B E R S A i r C oo l e d W a t e r C oo l e d D i s p e n se r C o m pon e n t s 250 250 “ BC ” 250 250 “ BC ” G a t e S li de 21491 21491 21491 21491 D ep r e ss o r Le v e r 22777 22777 22777 22777 D ep r e ss o r R e t a i ne r 22644 22644 22644 22644 A g i t a t o r 23692 23692 2[...]

  • Page 38

    35 90914 P AR T S L I S T ( C O N T ’ D ) D ES CR I P T I O N P AR T NU M B E R S A i r C oo l e d W a t e r C oo l e d R e f r i g e r a t i on C o m pon e n t s 250 250 “ BC ” 250 250 “ BC ” C o m p r e ss o r 60678 60678 60678 60678 C o m p r e ss o r M oun t i ng K i t 31607 31607 31607 31607 A i r P u m p 31568 31568 31568 31568 H o [...]

  • Page 39

    36 M anua l nu m be r I M I C O R N EL I U S I N C . O N E C O R N EL I U S P L A C E A NOKA , M N . 55303 - - 6234 T ELE P HON E ( 800 ) 238 - - 3600 F A C S I M I LE ( 612 ) 422 - - 3232 T E C H S V C 1 - 800 - 535 - 4240 W ARRAN T Y I M I C o r n e li u s I n c . a nd R e m c o r P r odu c t s C o m p a ny w a rr a n t s t h a t a ll e qu i p m [...]

  • Page 40

    C O R P O RA T E H E AD Q UAR T E R S : R e m c o r I n c o r po r a t e d 500 R e g e n c y D r i v e G l e nd a l e H e i gh t s , I L 60139 708 . 980 . 6900[...]