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Cornelius TJ45-A manual

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Table of contents for the manual

  • Page 1

    ICE/BEVERAGE DISPENSERS M O D E L S : T J45 - - A , T J45 - - AB T J90 - - A , T J90 - - AB , T J90 - - ABC O p e r a t o r ’ s M a nu a l WI T H AU T O M A T IC IC E F I LL ING F RO M A R E M O T E IC E M AK E R S OURC E P R I N T E D I N U . S . A â R E M C O R I NC : P a r t N o . 90632 R e v i s i on H R e v i s ed M a r c h 21 , 1996 T H I [...]

  • Page 2

    i 90632 T AB L E O F C O N T E N T S P a g e S A F E T Y P R E CAU T IO N S 1 ................................................... D ES CR I P T IO N 2 ............................................................ I N S T A LL A T IO N I N S T RUC T IO N S 3 ............................................ S I N K DR A I N ASSE M B L Y 3 ................[...]

  • Page 3

    1 90632 S A F E T Y P R E CAU T I O N S A lw ays d i sc onne c t po w e r t o t he d i s pen s e r be f o r e s e r v i c i ng o r c l ean i ng . N eve r p l a c e hand s i n s i de o f hoppe r o r ga t e a r ea w i t hou t d i sc onne c t i ng po w e r t o t he d i s pen s e r . A g i t a t o r r o t a t i on o cc u r s au t o m a t i c a ll y w h[...]

  • Page 4

    2 90632 D ES CRI P T I O N T he R E M C O R â I c e and I c e / B e v e r age d i s pen s e r s w i t h m ode l nu m be r s s u ff i x ed w i t h - - A , - - AB , and - - AB C ( e . g . m ode l T J 90 E - - AB C ) a r e de s i gned t o be u s ed w i t h one o f s e v e r a l r e m o t e “ p i ped i c e ” t y pe m a c h i ne . T h i s c o m - b[...]

  • Page 5

    3 90632 IN S T A LL A T I O N IN S T RUC T I O N S 1 . T he i c e d i s pen s e r m u s t be f a s t ened and s ea l ed t o t he c oun t e r , u s i ng t he ha r d w a r e s upp li ed w i t h t he un i t. T he t e m p l a t e d r a w i ng s ( F i gu r e N O T A G ) i nd i c a t e open i ng s w h i c h m u s t be c u t i n t he c oun t e r f o r t h[...]

  • Page 6

    4 90632 C L E ANIN G IN S T RUC T I O N S W ARN I N G : D i sc onn ec t po w e r b e f o r e c l ea n i ng . D o no t u se m e t a l sc r a p e r s , s h a r p ob j ec t s o r a b r as i ves on t h e s u r f ace o f t h e li n e r , as d a m a g e m ay r es u l t . D o no t u se s o l ve n t s o r o t h e r c l ea n i ng a g e n t s , as t h ey m a[...]

  • Page 7

    5 90632 B . S an i t a t i on T an k - - F il w i t ha c h l o r i ne s an i t i z i ng s o l u t i on i n t he s t r eng t h o f 1 oun c e o f hou s eho l d b l ea c h ( s od i u m h y po c h l o r i t e ) t o 1 ga ll on o f c o l d ( a m b i en t ) po t ab l e w a t e r ( 410 PP M ) . 6 . R epea t t he f o ll o w i ng p r o c edu r e on ea c h o [...]

  • Page 8

    6 90632 SE R V IC E AND M AIN T E NANC E CAU T IO N : D i sc onn ec t po w e r t o d i s p e n se r b e f o r e i n s t a lli ng , r e m o v i ng o r a d j u s t i ng t h i s k i t . I N S T A LL P L A T E O N S T UD S A S S H O W N F IG UR E 2 . G A T E R ES T R I C T O R P L A T E AD J U S T M E N T S T h i s d i s pen s e r i s p r o v i ded w i[...]

  • Page 9

    7 90632 T R O UB L ES H OO T IN G G UID E S hou l d y ou r un i t f a il t o ope r a t e p r ope r l y , c he ck t ha t t he r e i s po w e r t o t he un i t and t ha t t he hoppe r c on t a i n s i c e . If t he un i t s t ill doe s no t d i s pen s e , c he ck t he f o ll o w i ng c ha r t unde r t he app r op r i a t e sy m p t o m s t o a i d i[...]

  • Page 10

    8 90632 FIGURE 3. MOUNTING TEMPLA TE OUTLINE OF UNIT NOTE: 1)SHADED AREA INDICATE OPENINGS IN CABINET BOTTOM NEEDED FOR UTILITIES AND BEVERAGE TUBING. 2) * INDICA TES 1/2 ” DIA. ACCESS HOLE FOR ICEMAKER CONTR OL BULB. TJ9 0- -AB, ABC OUTLINE OF UNIT 18- 7 /8-IN. 2- 5/ 16-IN. 6- 17 / 32 I N. 2 -1/8 -DIA. 4- 1/ 2-IN. 5/8 -IN. 27- 2 3/3 2-IN. 22-I N[...]

  • Page 11

    9 90632 FIGURE 4. TYPICAL POST-MIX BEVE RAGE SYSTEM SCHEMA TIC “ - -B” DISPENS ERS 1 2 3 4 F A UCETS 6 7 8 CW 5 CW 5- -15 PSIG OPTIONAL FOR D IET OR ROO T BEER S1 S2 S3 S4 COLD PLA TE OR REFRIGERA TED ICE BANK S5 S6 S7 S8 15- -50 PSIG CARBO NA TOR 60-1 00 PSIG FIL TER W ATER SUPPL Y OPTIONAL PRESSURE REGULAT O R SYRUP T ANKS CO 2 T ANK REGULA T[...]

  • Page 12

    10 90632 FIGURE 5. TYPICAL POST-MIX BEVE RAGE SYSTEM SCHEMA TIC “ - -BC” DISPEN SERS 1 2 3 4 F A UCETS 6 7 8 CW 5 CW 5- -15 PSIG OPTIONAL FOR D IET OR ROO T BEER S1 S2 S3 S4 COLD PLA TE OR REFRIGERA TED ICE BANK S5 S6 S7 S8 15- -50 PSIG CARBO NA TOR 60-1 00 PSIG FIL TER W ATER SUPPL Y OPTIONAL PRESSURE REGULAT O R SYRUP T ANKS CO 2 T ANK REGULA[...]

  • Page 13

    90632 1 1 E L E C T R I C C O NDU I T D I SPE N SE R DRA I N I C E M AK E R SEE I N S T A LL A T I O N K I T I N S T RUC T I O N F O R F EE D T UB E D E T A I L S H O T G RND . B L K . W H T . N E U T RA L F I E L D S U PP L Y C O NDU I T F I E L D W I R I N G C O M P AR T M E N T L O W E R CAB I N E T I C E M AK E R R O U T E I C E M AK E R BU L B[...]

  • Page 14

    90632 1 2 E ND O F I N S T A LL E D BU L B P R O T RUD ES A PP R O X 1 / 4 ” T YP I CA L A L U M I NU M P L A T E S T A I N L ESS D E FL E C T O R A G I T A T I O N BU L B - - B O TT O M I C E M AK E R BU L B - - T O P F IG UR E 8 . D E FL E C T O R A SSE M B L Y D E FL E C T O R A SSE M B L Y I N S T A LL BAR E BU L B S A S S H O W N AB O VE I C[...]

  • Page 15

    90632 13 DAN G E R : E L E C T R I C S H O CK HA Z ARD D I S C O NN E C T P O W E R B E F O R E SE R V I C I N G UN I T * T ’ S T A T I S S H O W N I N W AR M P O S I T I O N . G RN . G RD . W H T . M O T O R H E A T E R L N G A T E S O L . 1 - 1 / 4 A M P T I M E D E L A Y F U SE . “ O N ” “ O FF ” W H T A G I T A T I O N T I M E R IN P [...]

  • Page 16

    14 90632 F IG UR E 1 1 U PPE R SE C T IO N EXP L O D E D V I E W T J45 F IG UR E 12 EXP L O D E D V I E W L O W E R SE C T IO N T J45 1 2 3 4 5 6 7 8 9 10 1 1 12 13 14 15 15 16 18 20 22 23 24 26 27 28[...]

  • Page 17

    15 90632 F IG UR E 13 EXP L O D E D V I E W U PPE R SE C T IO N T J90 F IG UR E 14 EXP L O D E D V I E W L O W E R SE C T IO N T J90 1 2 3 4 5 6 7 8 9 10 1 1 12 13 14 15 15 16 17 18 20 21 22 23 26 27 28[...]

  • Page 18

    16 90632 P AR T S L I S T I t e m N o . P a r t N o . T J45 - A - AB P a r t N o . T J90 - A , - AB , - ABC D esc r i p t i on 1 21491 21491 G a t e S li de 2 30528 30528 I n t e r l o ck S w i t c h 3 21515 21515 D ep r e ss o r Le v e r 4 21948 21932 A g i t a t o r (- A , - AB M ode l s O n l y ) - -- -- -- -- - 21958 A g i t a t o r (- AB C M o[...]

  • Page 19

    17 90632 1 2 3 4 4 5 6 7 8 9 10 1 1 12 13 14 15 16 17 18 19 19 20 21 22 22 22 F IG UR E 15 . S O L E N OI D A SSE M B L Y I nd ex N o . P a r t N o . Q t y . N a m e 1 21493 1 S o l eno i d M oun t i ng P l a t e 2# 31551 1 S o l eno i d S e r v i c e K i t 3 70171 2 8 - - 32 x 3 / 8 P h il T r HD S c r e w 4 70121 2 N o . 8 Lo ck w a s he r 5 5075[...]

  • Page 20

    18 M anua l nu m be r I M I C O R N EL I U S I N C . O N E C O R N EL I U S P L A C E A NOKA , M N . 55303 - - 6234 T ELE P HON E ( 800 ) 238 - - 3600 F A C S I M I LE ( 612 ) 422 - - 3232 T E C H S V C 1 - 800 - 535 - 4240 W ARRAN T Y I M I C o r n e li u s I n c . a nd R e m c o r P r odu c t s C o m p a ny w a rr a n t s t h a t a ll e qu i p m [...]

  • Page 21

    O n e C o r n e li u s P l ace A nok a , M i nn e s o t a 55303 - 6234 T e l e phon e ( 800 ) 238 - 3600 F ac s i m il e ( 612 ) 422 - 3246 C o r po r a t e H e adqua r t e rs : I M I C O R N EL I U S I N C .[...]