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Cornelius TP01070 manual

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Table of contents for the manual

  • Page 1

    FLAVORFUSION®/ FLAVOROVERLOAD Training Manual Publicat ion Number : TP01070 Revision Da te: Novemb er 16, 200 7 Revision: F Visit th e IMI Cornelius web sit e at www.corne lius.com for all your Literature needs. ®[...]

  • Page 2

    FLAVORFUSION®/FLAVOROVERLOAD TRAINING MANUAL The produc ts, techn ical in formation , and i nstruct ions contained in thi s manual are subj ect to change without notic e. Th ese in structi ons a re not in tended t o cov er all d etails or v aria- tions of t he equi pment, nor to pr ovide for eve ry possi ble co ntinge ncy in t he ins tallation, op[...]

  • Page 3

    Flavor Fusion®/F lavorO verload Training Manual © 2004-2007, IMI Cornelius Inc. - i - Publication Number: TP01070 TABL E OF CONT ENTS Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Theory of Operat ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    FlavorFus ion® /FlavorO verloa d Trainin g Manua l Publication Number: TP0107 0 - ii - © 2004-2007, IMI Cornelius Inc.[...]

  • Page 5

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 1 - Publication Number: TP01070 PRODUCT OVERVIEW • Brand dens ity - 16 brands ( 14 chil led, 2 ambie nt) plus up to 8 bon us fla vors in 30” wid e; • 255 lbs capaci ty cube i ce on ly hoppe r; • Intern al cold c arbonati on wit h remote p ump; • T otal ca[...]

  • Page 6

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 2 - © 2004-2007, IMI Cornelius Inc. SYSTEM REQU IREMENTS Dimensi ons (in): . . . . . . . . 29 x 30 x 39 (l x w x h). Heig ht is mea sure d to top of bi n. Lid adds 3 in to height. Counter Weigh t (lb): . . . . . 320 (plus ic e weigh t) Shippin g Weight (lb): . . . . 330 Capacity: . . .[...]

  • Page 7

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 3 - Publication Number: TP01070 PROG RAMM ING NOTE: The programming mode is exactly th e same for both brand and bonus keypads. T o enter the progr amming mode, pr ess an d hold the two pro gram butto ns (se e FIGURE 3) at the top of the ke ypad for app roxi mately[...]

  • Page 8

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 4 - © 2004-2007, IMI Cornelius Inc. Setting Water Flow Rate Setting th e water flow rate will re quire a t imed d ispense . T o ac compli sh this, the foll owing pr ocedure should b e foll owed: 1. Enter program ming mode for the v alve block b y simul taneously p ressin g and holding [...]

  • Page 9

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 5 - Publication Number: TP01070 FIGURE 3 Adjusting Syrup/Water Ra tio (Brix) Timed Disp ense Pr ocedure 1. Enter program ming mode for th e valve block b y simul taneously pr essin g and ho lding both progra mming butto ns for 4 seco nds (see F IGURE 3 ). The LED?[...]

  • Page 10

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 6 - © 2004-2007, IMI Cornelius Inc. MECHANICAL D ISASSEMBLY Control Box Components FIGURE 4 FIGURE 5 FIGURE 6 FIGURE 7 Ballast for Merchandiser Light 24 Volt Transformer (2) Starter Merchandiser Light Main Control Board /Agitator Timer Motor Start Capacitor Valve Flo w Cont rols Inter [...]

  • Page 11

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 7 - Publication Number: TP01070 V ALVE R EMOVAL 1. Pull o n retaining bracke t (both sides) s o the s witch panel wil l rotate out of the way (see FIG URE 9). FIGURE 8 FIGURE 9 2. Unscrew the swi tch panel (one on eac h side). FIGURE 10 FIGURE 11 3. Place the tabs [...]

  • Page 12

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 8 - © 2004-2007, IMI Cornelius Inc. 5. T ilt the v alve r emova l tool up to rel ease the l atch. FIGURE 15 FIGURE 16 6. Pull t he valve off the back bl ock. FIGURE 17 7. Push t he valve on the back blo ck and p ush up on the b ack b lock rele ase latc h to replace th e valv e. FIGURE [...]

  • Page 13

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 9 - Publication Number: TP01070 V ALVE S ERVICE NOTE: Before se rvicin g the valve the BIB conne ctor must be disconnected an the pres sure must be relieved. 1. Remo ve the lockin g screw after remov ing the valve f rom i ts mountin g block . 2. T wis t the s oleno[...]

  • Page 14

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 10 - © 2004-2007, IMI Cornelius Inc. S YSTE M P LUMBIN G D IAGR A M[...]

  • Page 15

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 11 - Publication Number: TP01070 P LUMBING D IAGRAM 10.000 5.500 ICE CHUTE FLAVOR FUSION -16 BRAND 620920670 REV. 7 THIS EQUIPMENT MUST BE INSTALLED WITH ADEQUATE BACKFLOW PROTECTION TO COMPLY WITH APPLICABLE FEDERAL, STATE AND LOCAL CODES. COLDPLATE CW PW CW PW CW[...]

  • Page 16

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 12 - © 2004-2007, IMI Cornelius Inc. I NTERFACE B OARD AND H A RNESS P IN - OUT D ETAIL 12 11 10 9 8 7 6 5 4 3 2 1 CCCC C W C C P W S 4 S 3 S 2 S 1 CW PW S4 S3 S2 S1 TO SOLENOID VALVES INTERFACE BOARD DETAIL[...]

  • Page 17

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 13 - Publication Number: TP01070 P OINT -P OINT W IRING D IAGRAM 6.000 10.250 LED. ICE CUBE GRAPHIC TIME TIME WHT BLK RED 620920673 REV 5 ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT. WIRING DIAGRAM FLAVOR FUSION GRN/YLW BLU BRN BLK BLK BLK BLK WHT[...]

  • Page 18

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 14 - © 2004-2007, IMI Cornelius Inc. L ADDER T YPE W IRING D IAGRAM L1 N BEV. X-FRMR INTERFACE BOARD-1 INTERFACE BOARD-2 INTERFACE BOARD-3 INTERFACE BOARD-4 INTERFACE BOARD-5 INTERFACE BOAR-6 24V 24V BALLAST LIGHT STARTER CARB MOTOR CARB MOTOR RELAY AGIT TIMER RELAY ICE DISP. SWITCH OR[...]

  • Page 19

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 15 - Publication Number: TP01070 T ROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrica l wiring. W A RNING: If repairs are to be m ade to a prod uct system , remo ve qu ick dis connects fr om the applica ble pr oduct t[...]

  • Page 20

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 16 - © 2004-2007, IMI Cornelius Inc. Dispenser Troubleshooting Symptom Cause Remedy Blown fus e or circuit brea ker Short circu it in elec trical wi ring Repair Wiring Inop erable ag itator motor (short ed motor ) Replace g ear motor Agitator does not turn No pow er Res tore power or p[...]

  • Page 21

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 17 - Publication Number: TP01070 City wa ter press ure supp ly lo w or incons isten t Booster pump m ust be us ed if dy namic water press ure drops bel ow 40 psig. Unit will not dispen se carbo nated d rinks. Dis pense s syru p only . CO 2 pressure in ca rbonator t[...]

  • Page 22

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 18 - © 2004-2007, IMI Cornelius Inc. Pow er co rd is connec ted but carbo nator pum p does no t run. Carbon ator p ump mot or is di sabled. Check the e nable/ disable s witc h on the carbonat or pum p termin al box and enable it, if n ecessa ry . Probe s wer e dry , unit w as powe red [...]

  • Page 23

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 19 - Publication Number: TP01070 D IAGNOSTICS G UIDE FOR THE M AIN C ONTROL B OARD ( SEE FIGURE 22) FIGURE 22 Stat e Obs erved Stat e of Red LED Sensor Input Control Response Service Remedy 0 Flash rate 3 second s Both pr obes re ad “wet” S tandby mo de. Pump =[...]

  • Page 24

    IMI Cornelius Inc . www.co rnelius.c om[...]