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Cosco SLR manual

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The rules should oblige the seller to give the purchaser an operating instrucion of Cosco SLR, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

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The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Cosco SLR one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

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First and foremost, an user manual of Cosco SLR should contain:
- informations concerning technical data of Cosco SLR
- name of the manufacturer and a year of construction of the Cosco SLR item
- rules of operation, control and maintenance of the Cosco SLR item
- safety signs and mark certificates which confirm compatibility with appropriate standards

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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Cosco SLR alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Cosco SLR, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Cosco service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Cosco SLR.

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It is mostly in the manuals where we will find the details concerning construction and possibility of the Cosco SLR item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Oct. 2005, Rev. 9 UL325 COMPLIANCE REQUIRES THE USE OF CONT ACT EDGES OR PHOTOELECTRIC CONTROLS ON ALL AUTOMA TIC OR REMOTEL Y -CONTROLLED GA TE OPERA TORS. OPERATOR SPECIALTY COMPANY, INC. CASNOVIA, MI 49318 • U.S.A. ® SLR • SLC • SLD INST ALL AT ION GUIDE[...]

  • Page 2

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 2 - TABLE OF CONTENTS PRE-INST ALLA TION INFORMA TION Gate Operator Classifications ......................................................................................................................................................... 3 Safety Information and Warnings ............................[...]

  • Page 3

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 3 - Read the following before beginning to install OSCO slide gate operators: 1. Read the yellow “Safety Instructions” brochure enclosed with the packet of information. If you do not have one, please call OSCO at 1-800-333-1717 to request one. Read and follow all instructions. 2. All electrical [...]

  • Page 4

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 4 - 10-04-6 WIRING SPECIFICATIONS 1. Select from the chart at the bottom of this page corre- sponding to the model, voltage and horsepower rating of your operator . 2. The distance shown on the chart is measured in feet from the operator to the power source. DO NOT EXCEED THE MAXIMUM DIST ANCE . The[...]

  • Page 5

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 5 - PAD MOUNTING INSTRUCTIONS FOR MODELS SLR, SLC & SLD Before installing, make sure the gate rolls or slides freely , and that all exposed rollers are properly covered. The gate must be covered with fabric with openings no larger than 2 1/4” in size, to a minimum height of 48 inches above gro[...]

  • Page 6

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 6 - GATE BRACKET AND CHAIN ASSEMBLY INSTRUCTIONS Assemble a gate bracket (1) to the front edge of the gate, using two U-bolts (2), and mounting hardware (3). Before tightening down completely , be sure the bracket is p arallel to the gate. T ighten the U-bolt hardware the rest of the way , then scre[...]

  • Page 7

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 7 - VENT PLUG INSTALLATION Gear reducers used in OSCO gate operators will have solid plugs installed prior to shipment in order to keep the oil inside fro m spilling out during shipping. A vent plug has been provided to replace this plug during installation. This plug will look similar to the ones s[...]

  • Page 8

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 8 - ELECTRICAL CONNECTION AND ADJUSTMENTS All OSCO gate operators are supplied with a power disconnect switch to turn on and off the power supply available to the operator . Incoming power should be brought into the operator and connected to the labeled pigtails in the disconnect box following wirin[...]

  • Page 9

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 9 - Auto Close Timer Adjustment: This 270-degree adjustable potentiometer will signal the operator to close automatically , provided no open, reversing or obstruction signals are present from the fully-open position. This timer is adjustable from 0 to 124 seconds. This feature is turned on or off us[...]

  • Page 10

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 10 - Y ou must follow all required safety precautions and instructions at all times. Review the safety brochure included with the operator . If any pages are missing or unreadable, cont act OSCO at 1-800-333-1717 to request additional copies. Never connect a button st ation within reach of the gate [...]

  • Page 11

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 11 - CURRENT SENSING ADJUSTMENTS Because gates vary in construction and may have different force requirements in the open and close directions to move, the OSCO control board has separate Multi-turn potentiometers for adjusting in both directions independently . The adjustment should be set light en[...]

  • Page 12

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 12 - ONBOARD L.E.D. INDICATOR DESCRIPTIONS Control Board L.E.D. Indicators: OPEN This indicator is lit when an open signal is present. This signal can come from such devices as button stations, radio receivers, keypads and telephone entry systems. CLOSE This indicator is lit when a closed signal is [...]

  • Page 13

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 13 - IMPORTANT NOTES FOR INSTALLATION OF MASTER/SLAVE APPLICATIONS When setting up Master/Slave gate operators, it is best to make adjustments and run each operator individually . T o do this, simply: a. Set Dip Switch #4 to proper hand of operation (right-hand or left-hand) b. Set Dip Switch #8 as [...]

  • Page 14

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 14 - CHARGER BOARD SLEEP MODE When primary AC power is not available, the operator will continue to operate in battery only mode if the charger board is set in its RUN mode ( see Battery Backup Charger Configuration ). Accessories wired into the operator will continue to draw power , even when the o[...]

  • Page 15

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 15 - CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS[...]

  • Page 16

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 16 - CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS[...]

  • Page 17

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 17 - CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS[...]

  • Page 18

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 18 - 12-06-12 CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS AC MODELS ONL Y[...]

  • Page 19

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 19 - LOOP LAYOUT ILLUSTRATION Refer to Connection Descriptions on page 10 and Loop Accessory Connections on page 18 for details.[...]

  • Page 20

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 20 - EDGE LAYOUT ILLUSTRATION #1 Refer to Connection Descriptions on page 10 and Contact Edge Connections on page 17 for details.[...]

  • Page 21

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 21 - EDGE LAYOUT ILLUSTRATION #2 Refer to Connection Descriptions on page 10 and Contact Edge Connections on page 17 for details.[...]

  • Page 22

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 22 - PHOTO EYE ILLUSTRATION Refer to Connection Descriptions on page 10 and Photo Eye Connections on page 17 for details.[...]

  • Page 23

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 23 - PICKET GATE ILLUSTRATION Refer to Connection Descriptions on page 10 and Accessory Connections on pages 15-18 for additional details.[...]

  • Page 24

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 24 - TRACK GATE ILLUSTRATION[...]

  • Page 25

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 25 - TROUBLESHOOTING Operator fails to start: A . If the operator has been running a large number of cycles, the motor may have gotten hot and tripped the overload. Allow the motor to cool down and the overload will reset automatically . B . Make sure you have power at the master distribution panel [...]

  • Page 26

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 26 - MODEL SLR MECHANICAL PARTS EXPLODED VIEW 10-04-6[...]

  • Page 27

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 27 - MODEL SLR MECHANICAL PARTS LIST REF NO. P ART NO. DESCRIPTION 1 2300-907 Operator Cover 2510-354 Plunger Reset Assembly 2500-2240 Plunger Reset Button 2500-2241 Plunger Extension only 2200-790 Lock for Cover , with Keys 2 21 10-796 Main Frame Assembly 2 A 2100-2006 Lock T ab Bracket 3 2100-2055[...]

  • Page 28

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 28 - MODEL SLC MECHANICAL PARTS EXPLODED VIEW 10-04-6[...]

  • Page 29

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 29 - MODEL SLC MECHANICAL PARTS LIST REF NO. P ART NO. DESCRIPTION 1 2300-907 Operator Cover 2510-354 Plunger Reset Assembly 2500-2240 Plunger Reset Button 2500-2241 Plunger Extension only 2200-790 Lock for Cover , with Keys 2 21 10-796 Main Frame Assembly 2A 2100-2006 Lock T ab Bracket 3 2100-2055 [...]

  • Page 30

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 30 - 10-04-6 MODELS SLR • SLC CONTROL BOX PARTS LIST REF NO. P ART NO. DESCRIPTION 1 2100-1778-PL T Control Box Wrapper 2 2100-1762 T erminal S trip Bracket, output side 3 2100-1761 T erminal S trip Bracket, input side 4 2300-735 Heyco Bushing, 1.09 diameter 5 2200-122 Heyco Bushing, .87 diameter [...]

  • Page 31

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 31 - MODEL SLD MECHANICAL PARTS EXPLODED VIEW 10-04-6[...]

  • Page 32

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 32 - MODEL SLD MECHANICAL PARTS LIST REF NO. P ART NO. DESCRIPTION 1 2300-907 Operator Cover 2510-354 Plunger Reset Assembly 2500-2240 Plunger Reset Button 2500-2241 Plunger Extension only 2200-790 Lock for Cover , with Keys 2 21 10-796 Main Frame Assembly 2 A 2100-2006 Lock T ab Bracket 3 2100-2055[...]

  • Page 33

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 33 - 10-04-6 MODEL SLD CONTROL BOX PARTS LIST REF NO. P ART NO. DESCRIPTION 1 2100-1778-PL T Control Box Wrapper 3 2100-1762 T erminal S trip Bracket, output side 4 2100-1761 T erminal S trip Bracket, input side 5 2200-122 Heyco Bushing, .87 diameter 6 2500-1948 Control Board Standoff 7 2510-269 Con[...]

  • Page 34

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 34 - BATTERY MAINTENANCE The gel-cell batteries in this operator require no routine maintenance. For assured continued performance, they should be replaced every year . If power is to be removed for one week or more, disconnect the negative wire from the batteries as this will prevent deep dischargi[...]

  • Page 35

    MA TERIAL SAFETY DA T A SHEET MOBIL SHC 634 1 . PRODUCT AND COMP ANY IDENTIFICA TION PRODUCT NAME: MOBIL SHC 634 SUPPLIER: EXXONMOBIL CORPORA TION 3225 GALLOWS RD. F AIRF AX, V A 22037 24 - Hour Health and Safety Emergency (call collect): 609-737-441 1 24 - Hour T ransport ation Emergency (Primary) CHEMTREC: 800-424-9300 Product and MSDS Informatio[...]

  • Page 36

    sso 3 Imperial Oil MA TERIAL SAFETY DA T A SHEET Date Prepared: June 12, 1997 Supersedes: February 02, 1996 MSDS Number: 08068 Cette fiche signaletique ast aussi disponible en francais 1. PRODUCT INFORMA TION Product Identifier: ESSO GEAR OIL GX 75W-90 Application and Use: Transmission adn gear lubricant. Product Description: Mixture of paraffinic [...]

  • Page 37

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 37 -[...]

  • Page 38

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 38 - PREVENTATIVE MAINTENANCE GENERAL: OSCO gate operators are designed for many years of trouble-free operation and, under recommended operating conditions, will require only minimal maintenance. T o ensure that your unit is ready for operation at all times--and to preclude serious damage or failur[...]

  • Page 39

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 39 - This page intentionally left blank.[...]

  • Page 40

    SLR • SLC • SLD OPERATOR INSTALLATION GUIDE - 40 - By signing this installation checklist, I/we hereby certify that each item listed and checked above has been covered by the installer and is clearly understood by the customer . ______________________________________________ _____________________________ Customer Signature Date ________________[...]