Country Flame DV 46 manual

COUNTRY FLAME TECHNOLOGIES BAYVUE DIRECT VENT GAS STOVE MODEL DV 30 & DV 46 NATURAL GAS OR PROPANE CAPABLE C A Division of American Products, LLC ountry Flame Technologies 900 George Street Marshfield, MO 65706 417-859-0990 417-859-0192 www.countryflame.com USA & CANADA TES T STANDARD: Harmonized ANSI Z21.50 - 2000 CSA 2.22 – 2000, CAN/CG[...]

TABLE OF CONTENTS INTRODUCTION ................................................................................................................... 3 SAFETY INFORMATION ..................................................................................................... 4 INSTALLATION, GENERAL ........................................................[...]

TABLE OF CONTENTS SNORKEL VENT ......................................................................................................... 30 VERTICAL VENT ........................................................................................................ 30 CATHEDRAL CEILINGS .....................................................................[...]

INTRODUCTION THANK YOU and CONGRATUL ATIONS on the purchase of a new gas appliance manufactured by Country Flame Technologies. This purchase makes you part of our family of literally tens of thousands of previous customers who have bought Country Flam e’s gas and wood products over th e past several decades. Country Flame shares our customer’s [...]

SAFETY INFORMATION - Do not store or use gasoline or other fla mmables in the vicinity of this appliance. - Do not place clothing or flammable material on or near this appliance. - Due to high operating temperatures, this appliance s hould be located out of high traffic areas and away from furniture and draperies. - Children and adults should be al[...]

INSTALLATION, GENERAL The Bayvue DV installation must ensu re adequate com bustion air and ventilation air is avail able for proper stove operation. Refer to the venting section for furt her combustion air requirem ents. Installation must conform to local codes and gas supplier restrictions. In the absence of local codes, an installation m ust conf[...]

Country Flame’s Bayvue DV stove must be vented vertica lly or horizontally through an outside wall. This appliance and all its components are tested and saf e to operate when insta lled in accordance with the instructions contained in this manual. Read and under stand all instructions before beginnin g installation to ensure maximum efficiency an[...]

The SIT 820 NOVA mV gas control value, installed in th e Bayvue DV, is supplied with pressure test ports for checking input and output fuel pressures. Refer to FIGURE 27 for valve test port locations. Valve test ports are located below the off/pilot/on control knob. The right port is the OUT (Manifold Pressure) test port and the left port is the IN[...]

FIGURE 3: CLEARANCE REQUIREMENTS A = 12 in. Clearances above grade, veranda, por ch, deck or balcon y I = 3ft. (U.S.A ) = 6ft (Can a da) Clearance to service regulator vent outlet B C = 12 in. = 9 in. (U.S.A) 12 in(Can ada) Clearances to wi ndow or door that may be opened Clearance to permanently closed window J = 9 in.(U.S.A) = 12 in. (Canada) Cle[...]

MINIMUM CLEARANCES The Bayvue DV is installed by maintaining minimum clearances to all co mbustibles including any projections such as shelves, window sills, or fire place mantles that are located above or around the appliance. Refer to FIGURE 2, FIGURE 3, TABLE 2, and TABLE 3 for clearances. Sidewalls, both left and right sidewalls where app licab[...]

Bayvue DV-46 Bayvue DV-30 NATURAL GAS 0 – 2000 FEET > 2000 FEET 0 – 2000 FEET > 2000 FEET FRONT BURNER 1/8 INCH SAME 1/8 INCH SAME MIDDLE BURNER 3/16 INCH SAME 1/4 INCH SAME REAR BURN ER 3/ 8 I NCH SAME 3/8 INCH SAME PROPANE 0 – 2000 FEET > 2000 FEET 0 – 2000 FEET > 2000 FEET FRONT BURNER 1/8 INCH SAME 1/8 INCH SAME MIDDLE BURNE[...]

FIGURE 5c: LOG SET (3 PIECES EACH) FIGURE 5d: LOG SET WITH EMBERS Version 1.0h 11 FIFGURE 5d also provides a view of a proper flam e patt ern for the Bayvue DV when the manifold pressure is turned to high or its maximum Btu setting. Note that the embers that are close to the log grate are glowing red. Further, these same embers have a blue flame be[...]

CONTROL PANEL ACCESS HI PIEZO IGNI TOR LO 35.0500.00 LO 35.0500.00 IGNITOR PIEZO FLAME COM FORT CONTROL FAN S PEED HI OFF LO Cou ntry Fl am e VALVE CONTROL Country Flam e HI OFF VALVE CONTRO L LO FAN SPEED FLAME COMFORT CONTROL HI FIGURE 6: CONTROL PANEL The control panel is accessed through the front do or of the Bayvue DV as shown in FI GURE 6. T[...]

STEP 5 Remove the glass door, logs, and em bers. Refer to the specific section for each of these items for further instructions on removal and inst allation of t he glass door, logs, and em bers. Remove the three burner retaining screws and slide the burners off the burner spud orifice holders and remove the front, middle, and rear bur ners. It is [...]

PR CONVERSION KIT BV-4604 CONTENT S : ITEM QTY PART NUMBER ITEM DESCRIPTION Regulator 1 GC-3906-01 SIT 820 NOVA mV Gas Valve Pilot Orifice 1 BV-4614 #35 Pilot Injector Orifice Front Spud Orifice 1 BV-4626 69 DMS LP Front Orifice Spud Middle Spud Orifice 1 BV-4 627 55 DMS LP Middle Orifice Spud Rear Spud Orifice 1 BV-4628 53 DMS LP Rear Orifice Spud[...]

A certified service technician will require one of the following Country Flame certified conversion kits, depending on the type of conversion bei ng planned. PROPANE CONVERSION KIT To convert from natural gas to propane fuel follow conversion Steps 1 through 15 starting on this page, using one of the following conversion kits: Bayvue DV-46N to DV46[...]

STEP 5 Refer to FIGURE 8. Ensure that the rubber g asket (Item D) is properly positioned and install the new HI/LO pressure regulator assembly to the valve using the supplied screws (Item E). Tighten screws securely. STEP 6 Attach the enclosed "conversion" label near the certification label. STEP 7 Re-attach all wiring to the fan control [...]

FIGURE 10: PILOT VALVE STEP 13 Refer to FIGURE 11, Note (X). The piezoelectri c igniter cannot be installed incorrectly unless it is damaged. The piezoelectric igniter should be in a parallel plane to the pilot flame diffuser body. Each time the igniter button is pressed, a blue arc should occur from the piezoelectric igniter to the pilot flame dif[...]

STEP 14 Open the gas supply and perform gas leak test. One of the best methods used to check for gas leaks is soap bubbles. Soap bubbles are made by mixing liqui d detergent with a little water and shaking vigorously to create soap bubbles. Cover the gas pipe joint or valve component with these soap bubbles. If soap bubbles grow in size or the bubb[...]

FIGURE 12: BLOWER FAN FAN INSTALLATION The Bayvue DV comes standard with the fan kit installe d. The Fan Kit consists of a blower system. The fan is connected to the Bayvue DV’s wiring harness. The Bayvue DV is pre-wired for and includes a rheostat (speed control), a heat ac tivated thermo-disc and a 120 volt recep tacle. The fan slips inside the[...]

INSTALLATION PRECAUTIONS The Simpson Dura Vent Direct Vent Sy stem and the Selkirk Model Direct-Temp System are engineered products that have been designed and tested for u se with the Countr y Flame Bayvue DV product. The chimney pipe product warranty will be voided and serious fire, health, or other safety hazards may result from any of the follo[...]

TABLE 5: DURA-VENT PARTS LIST BASIC VENT KITS Version 1.0h 21 Country Flame Part # Dura-Vent Part # Description CF-11010 908B 6" Pipe Length, Black CF-11011 907B 9" Pipe Length, Black CF-11012 906 12" Pipe Length CF-11013 906B 12" Pipe Length, Black CF-11014 904 24" Pipe Length CF-11015 904B 24" Pipe Length, Black CF-1[...]

INSTALLATION PLAN VENT (FRESH AIR) REQUIREMENTS The Bayvue DV burns fuel by combining the proper am ount of natural gas or propane with fresh air to obtain complete combustion. During heavy natural g as demand periods (extremely cold consecutive days) the local gas supplier may provide “filler gasses” with the natural gas fuel supp ly . This mi[...]

cubic feet of the available volume of air for primary (combustion) air. Again, Direct Vent gas appliances fulfill combustion air requirements by providing t his air through the chimney system. The additional 40 cubic feet of fresh air is heated and moved throug hout the home as secondary (ventilation) air. Thus, for the Bayvue DV to operate properl[...]

DIRECT VENT TERMINATION There are two types of direct vent termination that can be used with the Bayvue DV appliance: Horizontal Termination Vertical Termination VENT TERMINALS There are four types of vent terminals available for the Bay vue DV appliances. Three of these vent terminal types apply to horizontal term inations. Standard Horizontal Ter[...]

NOTE (1) Four indentations, located on the fema le ends of pipes and fittings, are designed to slide straight into the male ends of pipes and fittings. Orient the four pipe indentations to match the four entr y slots on th e male ends of the pipe. Push the pipe sections together. Twist-lock one section clockwise approximately one-quarter turn, unti[...]

FIGURE 13: HORIZONTAL VENTING FIGURE 14: HORIZONTAL VENT FIGURE 15: DECORATIVE TRIM FIGURE 16: ROUND SUPPORT BOX/WALL THIMBLE Version 1.0h 26 HOT WOOD SCREWS Vinyl Siding Bolt Terminal to vinyl standoff Vinyl Siding Standoff Apply Sealant to all Four Sides Screws Wall Penetration Heat Shield (Wall Thimble) Duravent Part #942 Wall Thimble Strap Fold[...]

VERTICAL AND HORIZONTAL VENT STEP 1. Determine the amount of horizontal run for a speci fic installation. Note the minimum vertical run and ensure it is met for a specific application as shown in FIGURE 17 below. STEP 2. FIGURE 18 or 19 provides the minim um vertical rise required for a specific horizontal run FIGURE 17: HORIZONTAL & VERTICAL V[...]

VENT GRAPHS Vent graphs are provided to assist the certified installe r in determining the correct horizontal and vertical lengths of chimney pipe to be utilized for both a spe cif ic application and the specific fuel that will be used with a specific Bayvue DV model fireplace. Note: The Bay vue DV 46 and DV 30 have separate vent charts both per mo[...]

VENT GRAPH (cont'd) Note: Maximum propane horizontal vent run is 13' ( 3960mm) when the vertical vent rise is 10' (3048mm) Note: Minimum vertical rise is 2' (908 mm) Note: Minimum horizontal run is 11" (279mm) on a vertical to horizontal installation. Note: Minimum wall thickness 4" (100mm) Note: Maximum wall thickness[...]

D. Within twelve inches (305 millimeter) of an unventilated soffit. E. Less than twelve inches (305 m illi meter) above grade level from the bottom of the vent terminal. A vent shall not terminate directly above a side-wal k or paved driveway which is located between two single family dwellings and serves both dwellings. Clearance of 12" (30cm[...]

STEP 6 Continue to assem ble lengths of pipe and elbows necessary to reach from the ceiling support box up through the roof line. Galvanized pipe a nd elbows may be utilized in the attic, as well as above the roof line. The galvanized finish is desirable above the roof line, due to its higher corrosion resistance. FIGURE 20: CHIMNEY VENT STEP 7 Sli[...]

STEP 3 Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8" larger than the support box outline. STEP 4 Lower the support box through the hole in the roof until the bottom of the support box protr udes at least 2 inches below the ceiling. Align the support box in place through t[...]

CHECK FLAME AND PILOT FREQUENCY: Periodically. PERFORMED BY: Qualified service technician or homeowner. TASK PERFORMED: Visually inspect the three burner’ s flame he ight and burn patterns. The front burner flame will be barely visible through the glowing embers . The middle and back burner flames are steady and not lifting or floating from away [...]

GLASS-CERAMIC SPECIFICATIONS KERA LITE ® glass-ceramic is specially manufactured for use in high temperature applications. This glass- ceramic has a thermal endurance far exceeding that of normal tempered glass. KERA LITE ® is designed to operate at temperatures ranging from -400 0 F to +1400 0 F. Despite its superior thermal properties, KERA LIT[...]

5. Clean the doorframe as necessary to prepare for new glass. All old glass tape, broken glass, and debris should be removed from the frame in order for the new glass and glass tape to fit properly in place. 6. Position and install the three glass panels, FIGURE 22 , left view, Item D and Item F in the doorframe. The third glass panel is not shown [...]

GENERAL VENT INSPECTION Inspect the venting system periodically. Additional areas to inspect are as follows: 1. Check areas of the venting system which are exposed to the elements for corrosion. These will appear as rust spots or streaks, and in extreme cases, can be holes. These com ponents must be replaced to ensure the integrity of the system an[...]

CLEANING PLATED SURFACE S When cleaning plated trim, special care needs to be taken to avoid damage. Do not use chemical or abrasive cleaners. Wipe only with a very soft da mp cotton cloth to maintain original brilliance. CAUTION: Vigorous wiping may remove or discolor the plated fin ish. DOOR INSTALLATION The door is installed or rem oved by closi[...]

MAIN ORIFICES FIGURE 25, left view, illustrates the front burner spud orifice (Item A) unthreaded from the orifice holder (Item B). Do not over tighten the orifice spud. Do not leave the orifice spud finger tight as gas may leak from the loose fitting. Note that the front, m iddle, a nd rear spud orifices are identified as Item A. FIGURE 25 also sh[...]

RELIEF VALVE INSPECTON Relief valves are located on the left and right side of the Bay vue DV. In order to inspect these relief valves, the magnetically latched side doors (lef t and right side) will need to be opened. FIGURE 26, Item A, shows a relief valve located on the right side of the appliance. NOTE: The right side magnetically latched door [...]

SIT 820 NOVA mV GAS CONTROL VALVE The 820 Gas Control Valve is shown below in FIGURE 27. 1. The left knob controls the ON/PILOT/OFF functions. 2. The right knob controls the manifold pr essure to the burners and is labeled HI/LO. 3. There is a PILOT ADJSUT screw that should onl y be adjusted by a certified technician. 4. The SIT 820 has an input pr[...]

Version 1.0h 41 WARRANTY LIMITED LIFETIME WAR RANTY FOR GAS HEATING APPLIANC ES Country Flam e Technologies warrants a gas heating appliance to the original retail purchaser for the lifetime of the appliance, to be free from defects in workm anship. This warranty gives the original re tail purchaser specific ri ghts. Other right s may be a vailable[...]

Version 1.0h 42 TROUBLE SHOOTING GUIDE SYMPTOM PROBLEM CORRECTIVE ACTION No spark at the pilot burner Check th at the wire is connected to the push button igniter. Check if the push button igniter needs tightening. Replace pilot assembly if ceramic insulator is cracked or broken. Spark gap is incorrect Spark gap should be 1/16" to 1/8 " f[...]

Version 1.0h 43 TROUBLE SHOOTING GUIDE (cont’d) SYMPTOM PROBLEM CORRECTIVE ACTION Burner pops off Dirt in the burner orifice Improper gas pressure Remove and clean Adjust regulator Flame in mixing tube Dirt in burner orifice Improper gas pressure Remove and clean Adjust regulator Not heating properly (Not enough or too slow) Dirt in the burner or[...]

Version 1.0h 44 PARTS LIST PART NUMBER DESCRIPTION BV-3001 Burner Valve Assembly 30,000 BTUH - Natural Ga s BV-3002 Burner Valve Assembly 30,000 BTUH - Liquid Pro pane BV-3003 Conversion Kit 30,000 BTUH - Nat ural Gas BV-3004 Conversion Kit 30,000 BTUH - Liqui d Propane BV-4601 Burner Valve Assembly 46,000 BTUH - Natural Ga s BV-4602 Burner Valve A[...]

Version 1.0h 45 PARTS LIST (cont’d) PART NUMBER DESCRIPTION GC-3906 Gas Valve - Liquid Propane GC-3906-01 Regulator - Liquid Pro pan e GC-3913 On/Pilot/Off Pilot Extension Knob GC-3914 Hi/Low Extension Knob GC-3931 Deluxe Remote Control Kit w/ built In Thermostat and Timer GC-3932 Standard On/Off Remote Kit GC-3934 Snap Disc Th ermo stat GC-3989 [...]

OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow th ese in structions exactly, a fire or explo sion may result ca using property damage, personal injury, or loss of life. A. The Bayvue DV has a pilot light s ystem that mus t be lit by hand. Follow these ins tructions exactly, when ligh ting the pilot. B. BEF[...]

SAFETY LABEL Version 1.0h 47[...]