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Country Flame INGLS 24-N manual

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Table of contents for the manual

  • Page 1

    INGLENOOK FIREPLACE GAS LOG SET MODEL INGLS 24-N OR INGLS 24-P NATURAL GAS OR PROPANE CONVERS IOI N KIT Country Flame Technologies A Division of American Products, LLC 900 George Street Marshfield, MO 65706 417-859-0990 417-859-0192 www.countryflame.com USA & CANADA TEST: TESTED BY: Harmonized ANSI Z21.60- 2003 WARNOCK HERSEY CGA 2.26-MO 3 &[...]

  • Page 2

    Version 1.0b 2 TABLE OF CONTENTS INTRODUCTION ...........................................................................................................................4 SAFETY INFORMATION ............................................................................................................. 5 INSTALLATION PREPARATION .......................[...]

  • Page 3

    Version 1.0b 3 TABLE OF CONTENTS NOVA mV SET-UP GUIDE .........................................................................................................31 SAFETY LABEL...................................................................................................................... 32 REPLACEMENT PARTS – INGLS 24N or INGLS 24P .........[...]

  • Page 4

    Version 1.0b 4 INTRODUCTION THANK YOU and CONGRATULATIONS on the purchase of a new Inglenook gas log kit. The Inglenook fireplace is a solid fuel (wood only) burning applian ce; however, many Country Flame customers requested the capability to convert their Inglenook fireplace to a na tural gas or a propane gas log set instead of being required to [...]

  • Page 5

    Version 1.0b 5 SAFETY INFORMATION - The Inglenook gas log kit is designed to be insta lled only in an Inglenook solid-fuel burning fireplace that has a working flue constructed of noncom bustible materials. - Maintain a minimum permanent free flue opening of 50.2 square inches provided by the Inglenook fireplace chimney and chimney damper system to[...]

  • Page 6

    Version 1.0b 6 INSTALLATION PREPARATION IMPORTANT NOTE: Read and comprehend all instructions in this manual before beginning installation. Failure to follow these installation instructions may r esult in a fire hazard, may result in personal injury, voids the warranty, and may affect a homeowner’s insurance policy. CLEANING The Inglenook fireplac[...]

  • Page 7

    Version 1.0b 7 INGLENOOK PARTS REMOVAL Once cleaning or installation of the Inglenook solid fuel fireplace is complete, it is time to remove some parts that will not be required for gas operation. FIGURE 1 identifies each of these parts and TABLE 1 lists each of these parts along with the Country Flame Pa rt Number. Use TABLE 1 as a check sheet whe[...]

  • Page 8

    Version 1.0b 8 INSTALLATION, GAS LINE Installation of the Inglenook fireplace and the Inglenook gas log kit must conform to National Standards, NFPA 54 (natural gas) or NFPA 58 (propane). The installation of gas line and leak testing must conform to the National Fuel Gas Code ANSI Z223.1 (United Stat es) and CAN/CGA B-149 (Canada) Installation Code[...]

  • Page 9

    Version 1.0b 9 SIT 820 NOVA mV GAS CONTROL VALVE The SIT 820 NOVA mV gas control value is part of th e drop in assembly provided with the Inglenook gas log kit. This unit sits in the bottom of the Inglen ook fireplace with the SIT 82 0 extending through the ash grate opening. The SIT 820 NOVA mV gas control valv e, when properly located will be vis[...]

  • Page 10

    Version 1.0b 10 discrepancy or to obtain necessary parts to re place any missing or damaged com ponents. TABLE 2 provides a gas log kit part’s list for both natural g as and propane kits. Use th e appropriate version of TABLE 2 as a check sheet while verifying the presence and condition of each kit part. Again, contact Country Flame or an authori[...]

  • Page 11

    Version 1.0b 11 INGLENOOK GAS LOG KIT SPECIFCATIONS TABLE 3 provides specifications for both Inglenook natura l gas and propane gas fuel log kits. The installer and homeowner must understand the differences in these k its both for the type of fuel being used and the impact that altitude has on specific fuel operations. Test procedures for verifying[...]

  • Page 12

    Version 1.0b 12 INSTALLATION, BURNERS STEP 1: Once TABLE 1 has been filled in, once all parts ha ve been removed from the Inglenook Fireplace and properly stored, then installation of the gas burner system can begin. FIGURE 5 shows the valve plate assembly that is to be installed in the bottom of the Inglenook in the direction of the arrows. This a[...]

  • Page 13

    Version 1.0b 13 STEP 2: The ember tray and rear burner assembly are now ready for installation. This assembly includes steel tray framing, the rear burner assembly, including the gas tube. Refer to FIGURE 7 to view the installation of these parts. The installation is in the di rection of the arrows shown in FIGURE 7. FIGURE 7: BURNER INSTALLATION, [...]

  • Page 14

    Version 1.0b 14 STEP 3: The front burner assembly is now ready for installation. This assembly includes the front burner tray and adjustable shutter gas tube. This front burner sits in to the only opening left from the part installed in STEP 2. It is important to ensure the adjustabl e shutter tube sit properly over the front gas orifice so that th[...]

  • Page 15

    Version 1.0b 15 STEP 4: In STEP 4 the log grate assembly is installed in the Ingle nook. This assembly is to be set into the alignment slots provided. FIGURE 12 can be viewed for a look at the proper installation. FIGURE 12: LOG RETAINER, STEP 4 COMPLETE STEP 5: The control panel is installed in STEP 5. The control panel face plate covers the ash p[...]

  • Page 16

    Version 1.0b 16 INSTALLATION, EMBERS STEP 6: FIGURE 14 shows the embers installed on the front and rear burner. The embers add a “burning ash effect” to the log system when gas is burnt. Embers also help to break up the gas mo lecules as they pass through the front and rear burner plates and into the burn ch amber where these gas molecules comb[...]

  • Page 17

    Version 1.0b 17 INSTALLATION, GAS LOGS STEP 7: STEP 7 begins the process of installing the six logs that make up the Inglenook log set . It is imperative that these logs are installed exactly as is shown in FIGURE 15 through FIGURE 21. Failure to install the gas logs correctly will cause the Inglenook gas log system to burn inefficiently. Inefficie[...]

  • Page 18

    Version 1.0b 18 FIGURE 17: THIRD LOG INSTALLATION FIGURE 18: FOURTH LOG INSTALLATION[...]

  • Page 19

    Version 1.0b 19 FIGURE 19: FIFTH LOG INSTALLATION FIGURE 20: SIXTH LOG INSTALLATION[...]

  • Page 20

    Version 1.0b 20 FIGURE 21: COMPLETED GAS LOG INSTALLATION The Inglenook gas log system installation is now comple te. The installer can proceed to the first fire and lighting instructions on the next page. The entire syst em should be carefully monitored for the first several fires until the homeowner is convinced that everything is operating prope[...]

  • Page 21

    Version 1.0b 21 OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow th ese instructions exactly, a fire or explo sion m ay result ca using property damage, personal injury, or loss of life. A. The Inglenook has a pilot light system that must be lit b y hand. Follow these instructions exa ctly, when lighting the[...]

  • Page 22

    Version 1.0b 22 MAINTENANCE INSTRUCTIONS The frequency of performing Inglenook fireplace maintenance depends on site-sp ecific conditions and the frequency of use. Country Flame recommends that a certified service technician perform an annual check- up prior to the start of each heating season. Both sp ecific and general maintenance guidelines are [...]

  • Page 23

    Version 1.0b 23 CHECK VENT SYSTEM FREQUENCY: Once during annual inspection. See General Vent Inspection. PERFORMED BY: Qualified service technician or homeowner. TASK PERFORMED: Check complete vent sy stem for corrosion, moisture problems, pinholes or broken seals. Remove chimney cap and inspect vent and cap for debris. Ensure clean and open vent s[...]

  • Page 24

    Version 1.0b 24 GENERAL PERIODIC INSPECTIONS Check the venting system annually and make sure the sy stem is clear of any debris. Check flame patterns periodically. Allow 15 minutes for a flame to reach maximum color and height. GENERAL CLEANING , PAINTE D SURFACES Occasionally dry rag dust the Inglenook to keep the pa inted surface looking new. Pai[...]

  • Page 25

    Version 1.0b 25 PROPANE FUEL CONVERS ION INSTRUCTIONS The Inglenook gas log kit is shipped from the Country Flame factory set for 65,000 Btu/hr natural gas fuel usage; however, conversion kits may be purcahsed from Countr y Flame to convert the Inglenook gas log kit to different fuels; propane or natural gas. The Inglneook gas log conversion kit co[...]

  • Page 26

    Version 1.0b 26 STEP 10 Remove the two burners. Mark each burner as to their location. Refer to FIGURE 4 and TABLE 3 for proper air shutter adjustment for each burner. Adjust each burner’s air shutter to meet fuel conversion requirements. NOTE: Use the shank of an appropriately sized drill bit as an air shutter gauge. Pass the gauge through both [...]

  • Page 27

    Version 1.0b 27 STEP 14 Open the gas supply and perform gas leak test. One of the best methods used to check for gas leaks is soap bubbles. Soap bubbles are made by mixing liquid detergent with a little water and shaking vigorously to create soap bubbles. Cover the gas pipe joint or valve component with these soap bubbles. If soap bubbles grow in s[...]

  • Page 28

    Version 1.0b 28 TROUBLESHOOTING INSTRUCTIONS PROBLEM POSSIBLE CAUSE SOLUTION Air in gas lines Refer to Item #1 of the Set-Up Guide. Defective spill switch. Check fo r continuity across spill switch leads. Replace spill switch if excessive resistance is prese nt or if circuit is electrically open. Wrong Inlet Pressure. Refer to Item #2 of the Set-Up[...]

  • Page 29

    Version 1.0b 29 TROUBLESHOOTING INSTRUCTIONS (cont’d) PROBLEM POSSIBLE CAUSE SOLUTION Gas pressure t o appliance i s low. Refer to Item #2 in the Set-Up Guide. Pilot not lit. Light pilot and wait fo r thermopile to heat up su fficiently to power the main operator. If pilot fails to light, or hold, refer to above sections. Control knob not in ON p[...]

  • Page 30

    Version 1.0b 30 TROUBLE-SHOOTING GUIDE The 820 Nova millivolt control valve is available in three different configurations. They are the (1) Millvolt Plus vented , or the (2) Millivolt Plus vent-free , or the (3) Millivolt systems. The Millivolt Plus vented system is for use in direc t vent appliances that require fast shut-off in the even of a pil[...]

  • Page 31

    Version 1.0b 31 NOVA mV SET-UP GUIDE The following information is prov ided to assist in the set-up of th e 820 NOVA mV control valve. A certified professional s hould install , perform conversions, and verify the prope r operatio n of all Cou ntry Flam e gas appliances. If there are any questions, please contact a local authorized dealer or Countr[...]

  • Page 32

    Version 1.0b 32 SAFETY LABEL FIGURE 29: CONTROL PANEL OVERLAY[...]

  • Page 33

    Version 1.0b 33 REPLACEMENT PARTS – INGLS 24N or INGLS 24P When requesting service or replacement parts for your fireplace, please provide model num ber and serial number. All parts listed in this manua l may be ordered from an authorized dealer. PART PART DESCRIPTION PART NUMBER Figure 30, Item 1 EMBER TRAY ASSEMBLY IN-6529 Figure 30, Item 2 BAC[...]

  • Page 34

    Version 1.0b 34 LIMITED 10 YEAR WARRANTY To establish warranty dates a completed warranty card m ust be received at Country Fl a me Technologi es, 900 George Street, Marshfield, MO 65706, within 60 days of the date of origi nal retail purchase of the Inglenook gas log set. Failure to provide this warranty card with in the timeframe sp ecified may r[...]