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Craftsman 113.225909 manual

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  • Page 1

    Save This Manual For Future Reference MODEL NO. 113, 225909 BELT AND DISC SANDER ONLY MODEL NO. 113.225931 BELT AND DISC SANDER!WITH LEGS AND MOTOR Serial Number Model and serial number may be found at the right hand side of the base, You should record both model and serial number in a safe place for CAUTION: Read SAFETY INSTRUCTIONS carefully BEL [...]

  • Page 2

    FULL ONE YEAR WARRANTY ON CRAFTSMAN BELT AND DISC SANDER If within one year from the date of purchase th s Craftsman Belt and Disc Sander fails due to a defect in material or workmanship, Sears will repair it, free of charge. WARRANTY sERVICE IS AVAILABLE BY S MPLY CONTACTING THE NEAREST SEARS STORE OR SERVICE CENTER THROUGHOUT THE UNITED STATES. T[...]

  • Page 3

    safety instructions for beJt and disc sander Safety is a combination of common sense, staying alert and knowing how your belt and disc sander works. Read this manual to understand this sander. BEFORE USING THE SANDER: WARNING: To avoid mistakes that could cause serious, per- manent injury, do not plug the sander in until the following steps are com[...]

  • Page 4

    safety instructions for belt and disc sander Plan your work. , • Use extra supports (tables, saw horses, blocks, etc.) for USETHERIGHTTOOL Don t forcetoo[or attachment to doa any workpieces large enough to tip when not held down job it was not designed to do. to the table _oD, CAUTION:Thismachineisnotdesignedforheavydeburring • NEVER use anothe[...]

  • Page 5

    electrical requirements CONNECTING TO POWER SOURCE OUTLET This machine must be grounded while in use to protect the operator from electric shock. Plug power cord into a 120V properly grounded type outlet protected by a 15-amp. dual element time delay or Circuit- Saver fuse or circuit breaker. If you are not sure that your outlet is properly grounde[...]

  • Page 6

    CONTENTS SAFETY INSTRUCTIONS FOR POWER TOOLS .............. 2 ADDITIONAL SAFETY NSTRUCTIONS FOR BELT AND DISC SANDER ............................................................ 3 ELECTRICAL REQU REMENTS .......... 5 Check Motor Rotation .............................................. 5 UNPACKING AND CHECKING CONTENTS ...................... 6 ASSEMB[...]

  • Page 7

    O Item ! Table of Loose Parts Qty, j A V-Belt, 1/2 x 41" . ....................... 1 B Backstop ............................... 1 O Belt, Du_t Trap .......................... 1 D Motor Pulley Belt Guard ................... 1 E Belt Guard Support ....................... 1 F Belt Guard Support Bracket ................ I G "S'" Cli[...]

  • Page 8

    1. Assemble the two (2) End Stiffeners and the two 2 Side Stiffeners using four (4) 1/4-20 Truss head screws. The End Stiffeners are placed On top of each Side Stiffener as shown. Insert screws through the 9/32 inch diameter holes and finger tighten 1/4-20 nutS. 2. Attach the four (4) legs to the side and End Stiffener using 1/4-20 screws, Iockwash[...]

  • Page 9

    1. )lace the 3elt and Disc Sander on the Steel Legs, position as shown, ane align the mounting qoles n the feet of the Belt and Disc Sander with those in the END STIFFENERS marKea with an X n tne Jllustratior !. 2. Mount to legs using two 5_16-18 x 2-1/2'" hex head screws, flat washers, externa! Iockwashers. ana hex nuts. NOTE: The abrasi[...]

  • Page 10

    assembly B. Find five 378" Pan Head Self-Treading screws from among the loose parts. 7. Place Disc Dust Trap on your workbench and screw m five Pan Head "Thread Cutting Screws," 3/8" long. Screw them in all the way. NOTE: The holes in the Trap are not threaded but the screws are "Thread Cutting Screws" and will cut a t[...]

  • Page 11

    14. Remove the top right hand screw which VOU installed in step 6 and loosen the other t_ree screws. 15. Install the Dust Trap cover and reD,ace me too right hand screw. Tighten ag five screws. TOP RIGHT HAND SCREW DUST TRAP COVER iNSTALLING MOTOR, V-BELT, BELT GUARD 1. Locatethe following parts: OTY. Description 1 1 1 1 4 4 4 4 Motor "L"[...]

  • Page 12

    assembly 5. Place belt over machine pulley and insert the belt nl the open end of the guard and out the round opening. MAKE SURE BELT HAS NOT SLIPPED OFF OF MACHINE PULLEY FROM STEP 3, DISC AND DUST TRAP INSTALLATION. / / BELT 6. Place the bolt onto the motor pulley by rotating the pulley, 7. Move the motor sideways so that the belt is in the cente[...]

  • Page 13

    2. To turn machine on. insert finger under switch lever and pull end of switch out, 3. TO turn machine OFF , . . PUSH lever in. Never leave the machine unattended until it has come to a complete stop, 4. To lock switch in OFF position . . . hold switch IN with one hand . . . REMOVE key with other hand. WARNING: FOR YOUR OWN SAFETY, AL- WAYS LOCK TH[...]

  • Page 14

    INSTALLING WORK TABLE NOTE: Apply coat of paste wax ;o the work table. This will make it a little easier to feed the work. 1. Loosen the table positioning screw. 2. Insert the table support rod in the hole in the base until the edge of the table is approximately 1/16" from the abrasive disc, Tighten the screw. NOTE: There is a second mounting [...]

  • Page 15

    4. Hold the abrasive disc with your left hand tO keep it from turning while pushing the belt in the direction of the arrow. If the abrasive belt slips over the pulleys, turn both ADJUSTING screws simultaneously a small amount to apply a little more tension to the abrasive belt. 5. Adjust the tension so that the abrasive belt does not slip very easi[...]

  • Page 16

    assembWy 2. Attach the dust trap . make sure the top edge is below the surface of the abras ve be t PAN HEAD SCREW AND LOCKWASHER E3ELT DUST TRAP INSTALLING BACKSTOP 1. Find one 5/16" x 1" Hex. Head bolt and one fiat washer among the loose parts. 2. Place the washer on the bolt. and screw it halfway into the mounting hole. Place the backs[...]

  • Page 17

    BELT ADJUSTING SCREW (ONE ON EACH SIDE) 1. ABRASIVE BELT ADJUSTING SCREWS cause the idler pulley to move in or out for applying tension to the abrasive belt or for tracking it. They are adjusted using the 1/2" wrenches, See "Assembly" section... "Installing Abrasive Belt". 2. ABRASIVE BELT LOCKING SCREWS lock the adjustment[...]

  • Page 18

    " r ge ng to know you belt and disc f Loosen the table positioning lock screw., . posi- tion the table approximately 1/16" awa_ from the abrasive disc. g. Tilt the table downward but don't tighten the ock screw, and position it as close to the disc as pos- sibte. Using the head of a combination square, check the angle of the table wi[...]

  • Page 19

    basic operation BEFORE USING THE SANDER: WARNING: To avoid mistakes that could cause serious, per- manent injury, do not plug the sander in until the following steps are completed. o Assembly. (See pages 7 - 16.) " Learn the use and function of the ON-OFF switch, backstop lock screw, belt adjusting screws, belt bcking screws, work table and wo[...]

  • Page 20

    " rt operaho Plan the way you will hold the workpiece from start to finish Avoid awkward operations and hand positions Where a sud- den s p cou d cause fingers or hand to move into a sanding surface, Keep fingers away from where the belt goes into the dust trap- DON'T OVERREACH, Keep good footing and balance, Keep your face and body to on[...]

  • Page 21

    FINISHING CURVED EDGES ON THE ABRASIVE BELT CURVED EDGES Finish outside curves on the abrasive belt and inside curves on the idler pulley. J FINISHING SMALL END SURFACES AND CURVED EDGES ON THE ABRASIVE DISC Move the work across the "Down Side" of the face of the abrasive disc. For accuracy, use a miter gauge_ NOTE: Use a combination squa[...]

  • Page 22

    maintenance WARNING: FOR YOUR OWN SAFETY, TURN SW|TCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE ADJUST- ING, MAINTAINING, OR LUBRICATING YOUR FINISHING MACHINE. Keep your machine and your workshop clean. The dust traos around the abrasive disc and the abrasive belt are designed to deflect most of the fine dust. They should be [...]

  • Page 23

    trouble shooting WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING YOUR SANDER, TROUBLE SHOOTING CHART TROUBLE Motor wd! not run. Machine slows down when finishing, Abrasive Belt Slips Abrasive Belt runs off pulleys. Wood burnswhile finishing. PROBABLE CAUSE 1, Defective On-Of[...]

  • Page 24

    TROUBLE SHOOTING -- MOTOR NOTE Motors used on wood-working tools a re particular y susceptib!e to the accumulation of sawdust and wood chips and should be blown out or vacuumed' frequently to prevent interference with, normal motor ventilation and proper operation of the centrifugally- operated starting switch. motor will not operate. 2. 3 Mot[...]

  • Page 25

    repair parts CRAFTSMAN BELT AND DISC SANDER MODEL NO. 113.2259OO & 113.225931 4 3 FIGURE 1 PARTS LIST SUPPLIED WITH MODEL 113.225931 ONLY Key Part No. No. Description HARDWARE FOR MOUNTING TOOL & MOTOR Key Part No. No. Description 1 62614 2 ;0314 3 STD541025 4 TD551225 68060 68059 7 62615 8 168061 9 _TD541050 10 803835 -- 68062 Leg 1- Screw[...]

  • Page 26

    CRAFTSMAN BELT AND DISC SANDER MODEL NO. 113.225900 & 113,225931 /22 g "_ 24 21 25 26 17 23 l 23 i t9 15 4_ 30 19 28 14 i_q 8 9 _0 I1 28_. 58 65 64 57 63 62 -:> /45 46 47 48 49 44 46 47 68 61 59 6O 66 39 4O 38 37 67 "10 Q me Q "ql FIGURE 2[...]

  • Page 27

    CRAFTSMAN BELT AND DISC SANDER MODEL NO. 113.225900 & 113,225931 FIGURE 2 PARTS LIST *4 Key No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No Description 38834 68033 STD503103 30646 STD600803 68003 133656 68004 68069 STD580025 38812 STD523115 STD551131 68005 STD551031 68068 37188 60434 STD523110 47222 4[...]

  • Page 28

    repair parts CRAFTSMAN BELT AND DISC SANDER MODEL 113.225931 NOTE: ANY ATTEMPT TO REPAIR THIS MOTOR MAY CREATE A HAZARD UNLESS REPAIR IS DONE BY QUALIFIED SERVtCE TECHNICIAN. REPAIR SERVICE IS AVAILABLE AT YOUR NEAREST SEARS STORE 3 FIGURE 3 - MOTOR PART NO. 68072 SUPPLIED WITH MODEL 113.225931 ONLY Key Part jl No, No. I Description I 60306 Scr[...]

  • Page 29

    MOTOR CONNECTIONS WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE PROCEEDING. 1. Open motor connector box cover located on left end of motor (viewed from rear of saw) using a flat blade screwdriver. 2. Remove GREEN SCREW and Iockwasher and insert screw through round metal terminal on the end[...]

  • Page 30

    repair parts CRAFTSMAN BELT AND DISC SANDER MODEL NO. 113.225900 & 113.225931 _ _i _ S 3 4 6 7 8 FIGURE 4 PARTS LIST ONOFF POWER OUTLET 60382 AND MOUNTING BRACKET Key No. No, J -- 60382 1 60375 2 60378 3 9-22255 4 60374 5 60376 6 448007 7 68066 8 STD600803 Description • Oa/Off Power Outlet Cord, Molded Heusing, Switch t-Key, Switch Switch, L[...]

  • Page 31

    NOTES 31[...]

  • Page 32

    SERVICE MODEL NO. 113.225900 BELT AND DISC SANDER ONLY MODEL NO. 33 3.225931 BELT AND DISC SANDER/WITH LEGS AND MOTOR HOW TO ORDER REPAIR PARTS BEL T AND DISC SANDER Now that you have purchased your Belt & Disc Sander should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. st[...]