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Craftsman 580.327071 manual

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  • Page 1

    OWNER'S MANUAL MODEL NO. 580.327071 HOURS: Mono - Fri. 8 a.m, to 5 p.m (CST) CAUTION: Read and Follow all Safety Rules and Instructions Before Operating This Equipment ® 120-240 VOLT / 8000 WATT A-C DELUXE PORTABLE GENERATOR - Assembly ° Operation • Customer Responsibilities . Service and Adjustment o Repair Parts SEARS, ROEBUCK and CO., H[...]

  • Page 2

    SAFETY RULES CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CON- ,_ TACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR IMPORTANT THIS GENERATOR IS DESIGNED FOR OUTDOOR USE ONLY, USING THIS GENERATOR INSIDE ANY BUILDING OR ENCLOSURE INCLUDING THE GEN[...]

  • Page 3

    CONGRATULATIONS on your purchase of a Sears Crafts- man Generator. It has been designed, engineered and manufactured to give you the best possible dependability and performance_ Should you experience any probtem you cannot easily remedy, please contact your nearest Sears Service Cen- tedDepartment or call the 1-800 number listed on the front Of thi[...]

  • Page 4

    TABLE OF CONTENTS SAFETY RULES ....................................................... INSIDE COVER MAINTENANCE AGREEMENT ................................................... 1 PRODUCT SPECIFICATIONS .................................................. 1 CONTENTS OF HARDWARE ..................................................... 3 ASSEMBLY ............[...]

  • Page 5

    CONTENTS OF HARDWARE PACK IL t_ Parts packed separately in carton Main Unit %Z Support Leg Wheels Accessories Carton Wheel Kit Bag Handle Owner's Manual Twistlock Plug Twistlock Plug Parts packed in Parts Carton Twistiock Plug , %_ Battery Charge Cable _,!'[ .... II llmi_ (4) Hex Head Capscrews - M8 - 45ram (1) Hex Head Capscrews - M8 x 3[...]

  • Page 6

    ASSEMBLY tl Your AC generator was completely assembled at the fac- tory tt is ready for use after it has been properly serviced with the recommended lubricating oil and fuel. IF YOU HAVE ANY PROBLEMS WITH THE ASSEMBLY OF YOUR GENERATOR, PLEASE CALL THE GENER- ATOR HELPLINE AT 1-800-222-3'136. IMPORTANT: ANY ATTEMPT TO RUN THE ENGINE BEFORE IT [...]

  • Page 7

    FIGo 2 ASSEMBLY i PURCHASED 3-WtRE CORD i_-- 11A NEUTRAL (N) 120 VAC HOT (H) /--/-7/ GROUND (G) FIG. 3 4-Wire Cord Set shock, However, local codes may vary widely Consult with a local electrician for grounding requirements in your area CORD SETS AND CONNECTOR PLUGS 12o VOLTS DUPLEX RECEPTACLE Use only high quality, well-insulated, extension cords[...]

  • Page 8

    OPERATION KNOW YOUR GENERATOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR GENERATOR, Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference AC CIRCUIT BREAKERS ENGINE RUN/STOP SWITCH IDLE CONTROL SWITCH 12VOLT, t0AM[...]

  • Page 9

    OPERATION BEFORE STARTING ENGINE IF YOU HAVE ANY PROBLEMS OPERATING YOUR GENERATOR, PLEASE CALL THE GENERATOR • H ELPLINE AT 1-800-222"3136. = Add Oil: = Place generator on a level surface and remove dipstick from extended oil fill tube. Use SAE 30 detergent oil classified "For Service SC, SD, SE, SF, SG." SAE !0W-30 oil may also b[...]

  • Page 10

    OPERATION STOPPING THE ENGINE , Unplug all electrical loads from the generator panel receptacles, Never start or stop the engine with elec_ trical devices plugged in and turned one ° Let engine run at no-load for several minutes to stabi- lize the internal temperatures of engine and generator° ,, Set the Engine RunStop Switch to STOP Wait for en[...]

  • Page 11

    OPERATION DON'T OVERLOAD THE GENERATOR This generator is equipped with two 20-amp, one 20-amp and one 30-amp circuit breakers, which protect the unit against electrical overload. Overloading a generator in excess of its rated wattage capacity can result in damage to the generator to connected electrical devices Observe the following, to preven[...]

  • Page 12

    CUSTOMER RESPONSIBILITIES CHANGING OIL GENERAL RECOMMENDATIONS The Owner/Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis; that all discrepancies are corrected; and that the unit is kept clean and properly stored. Never operate a dam- aged or defective generator. Fo}low the recommendations [...]

  • Page 13

    CUSTOMER RESPONSIBILITIES CHANGE OIL FILTER Change engine ell filter every 100 hours ef operation (every second oil change)_ Before installing new filter, lightly lubricate filter gasket with fresh, clean engine oil Screw new filter on by hand until gasket contacts the filter adapter (Fig. 16). Then tighten about 3/4 turn further. Start and run eng[...]

  • Page 14

    CUSTOMER RESPONSIBILmES o Clean the screen with a commercial cleaning solvent. o Inspect the screen and replace if torn, perforated or otherwise damaged. DO NOT use defective screen. ,, Reattach screen with four screws.. CLEAN ENGINE COOLING SYSTEM Continued operation with a clogged engine cooling system can cause severe overheating and possible en[...]

  • Page 15

    SERVICE AND ADJUSTMENTS ENGINE SPEED CAUTION: Engine speed was properly adjusted at the factory and should require no addittona! adjust- menL Do not attempt to change engine speed. If you believe the engine Is running too fast or too slow, take your generator to an authorized Sears Service Center for repair and adjustment. CHANG_ ING ENGINE GOVERNE[...]

  • Page 16

    SERVICE AND ADJUSTMENTS ENGINE PERFORMANCE PROBLEMS If your engine is running below its normal performance level, you could check for the following problems: Check Compression: Remove spark plug and hold thumb over spark p_ug hole while cranking engine. Compression should be sufficient to push thumb off the opening If compression appears low, check[...]

  • Page 17

    TROUBLESHOOTING POINTS PROBLEM Engine is running, but no AC output is available. Engine runs good at no-load but "begs down" when loads are connected Engine will not start; or starts and runs rough Engine shuls down during operation Engine lacks power Engine "hunts" or fatlers No battery charge DC output [battery will not charge[...]

  • Page 18

    CRAFTSMAN 8000 WATT DELUXE A-C GENERATOR 580.327071 WIRING DIAGRAM -+:+ Dt+:wmu No 925tt 16[...]

  • Page 19

    CRAFTSMAN 8000 WATT DELUXE AC GENERATOR 580.327071 REPAIR PARTS lo 12 22 25 13 14 15 16 iTEM 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 !9 22 23 24 PART NO. 86307 66365-G 92553 65791 67451 51810 92350 66825-B 67022 66449-K 22097 65795 66849 66386 74908 78388 8t887-D 52618 52856 DESCRIPTION 5/16"-24 x 3/4" HEX HEAD CAPSCREW (4 REQ ) ENGINE ADAPT[...]

  • Page 20

    CRAFTSMAN 8000 WATT DELUXE A-C GENERATOR 580.328391 REPAIR PARTS 13 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 93393B 93682 93693B 87005 93685 93394 27007 42909 52858 22247 39253 22145 39287 DESCRIPTION HANDLE (1 REQ ) WHEEL (2 REQ) AXLE (1 REQ) RETAINING PIN (2 REQ.) WHEEL SPACER (2 REQ ) SUPPORT LEG (! REQ.) VIBRATION MOUNT (1 REQ) HEX HEAD CAPS[...]

  • Page 21

    CRAFTSMAN 8000 WATT DELEUXE A-C GENERATOR 580.327071 REPAIR PARTS 20,26 ITEM I 2 3 4 6 7 8 9 10 1l I2 I3 14 PART 92354 92355 43437 68759 68868 83970 93043 81434 74191 87962 68337 51715 22264 43181 NO- DESCRIPTION ITEM PART NO. CONTROL PANEL (1 REQ ) 15 75475 CONTROL BOX (1 REQ ) 16 38150 120/240V. 30 A TVVlSTLOCK 17 23365 OUTLET (t RED ) 18 6682.2 [...]

  • Page 22

    CRAFTSMAN 8000 WATT DELUXE AC GENERATOR 580.32707I REPAIR PARTS 36 31 7 4 86_ ITEM i 2 3 4 5 6 7 8 9 1o 11 12 14 15 16 17 18 19 2o 21 22 PART NO. 85_09 98216 77304 78512 80270 78299 84582 35097 7883tb 93615 92558 83465 23152 22237 22241 75246 39253 22129 92555a 86494 26850 DESCRIPTION V4win Engine (t Req ) Heat Shield (t Req ) Engine Support (2 Req[...]

  • Page 23

    CRAFTSMAN 8000 WATT DELUXE A-C GENERATOR 580.327071 REPAIR PARTS *REQUIRESSPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL 24 _ 635 15 819 166A __ ',,_ 355 _ 207 (_ 688 216A ///"/ _ " ""+.. F,?_" 2/[...]

  • Page 24

    CRAFTSMAN 8000 WATT DELUXE A-C GENERATOR 580.327071 REPAIR PARTS _VEBHAU_. KZr ] _s3 851 J _3 _ut :, i._ I014A _,. !t 537 @ t22A t022 72Z _tB7 , ,!,!_ ,,,)_'_ _171 I VALVZ OVERHAUL HIT ) GASKET SE)" ] ]I6B " " 722 @ BREATHEB GASKET SET 27[...]

  • Page 25

    CRAFTSMAN 8000 WATT DELUXE A-C GENERATOR 580.327071 REPAIR PARTS _54 S20 351 TWO-YEAR LIMITED WARRANTY FOR DELUXE PORTABLE GENERA TORS SEARS warrants to the original purchaser that the alternator and engine for its portable generator wilt be free from defects in materials or workmanship tar the items and period set forth betow from the date o! orig[...]

  • Page 26

    CRAFTSMAN DELUXE 8000 WATT A-C GENERATOR 580.327075 REPAIR PARTS °EM 1 2 3 51 52 6 7 8 _A 9 10 [0A !1 12 13 15 16A 17 t8 __0 __2 __4 __5 26 _7 ->8 _>9 32 33 34 35 39 4O 42 45 46 5O 50A 5t 52 53 54 55 56 57 58 59 50 B9 69A 75 87 91 95 98 t02 103 104 PART NO. 69376 69333 67805 69311 69312 70169 69332 72301 72315 70190 70596 69336 69325 67888 8[...]

  • Page 27

    CRAFTSMAN 8000 WATT A-C GENERATOR 580.327074 REPAIR PARTS EM 55 56 59 31 37 t5 t 5A 2O ->3 24 ->5 35 37 39 52 52A 32 72 73 31 38 I3 t4 t6 34 _4A 34B 35 -'12 43 57 38 t8 t8A 22 PARTNO. 70t98-A 79293 79294 79295 86445 79298 79299 70520 70158 67181 70151 86446 66480 80002 72361 72362 80003 70199 69368 72321 70162 70197 69397 72366 72367 723[...]

  • Page 28

    OWNER'S MANUAL MODEL NO. 580_327071 IF YOU NEED REPAIR SERVICE OR PARTS FOR REPAIR SERVICE CALL THIS TOLL FREE NUMBER 1-800-44:_ E PAl R (1-800-473-7247) FOR REPLACEMENT PARTS INFORMATION AND ORDER _ ING, CALL THIS TOLL FREE NUMBER: 1-800-FON-PART (I -800-366-7278) CRI:I FTSMRN ° 120-240 VOLTS / 8000 WATT A-C DELUXE PORTABLE GENERATOR Each Ge[...]