Craftsman 919.167242 manual

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Table of contents for the manual

  • Page 1

    Owner’ s Manual Permanently Lubricated T ank Mounted AIR COMPRESSOR • Safety Guidelines • Assembly • Operation • Maintenance • Service and Adjustments • T roubleshooting • Repair Parts Model No. 919.167242 CAUTION: Read the Safety Guidelines and All Instructions Carefully Befor e Operating. Sears, Roebuck and Co., Hoffman Estates, I[...]

  • Page 2

    2- ENG A08598 T ABLE OF CONTENTS W ARRANTY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SPECIFICA TION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8 GLOSSAR [...]

  • Page 3

    Model No. 919-167242 Max. Developed HP 3.0 Running HP 1.3 Bore 1.875" Stroke 1.25" V oltage-Single Phase 120V Minimum Branch Circuit Requir ement 15 amps Fuse T ype Time Delay Air T ank Capacity 15 Approx. Cut-In 120 Approx. Cut-out 150 SCFM @ 40 psig 4.9 SCFM @ 90 psig 3.5 3- ENG A08598 SPECIFICA TION CHART SAFETY GUIDELINES - DEFINITION[...]

  • Page 4

    4- ENG A08598 IMPORT ANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this pr oduct could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. HAZARD WARNING: Risk of explosion or fir e How T o Prevent It What Could Happen It is nor[...]

  • Page 5

    5- ENG A08598 WARNING: Risk of Bursting Air T ank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury . How T o Prevent It What Could Happen WARNING: Risk fr om Flying Objects The compressed air stream can cause soft tissue damage to exposed skin a[...]

  • Page 6

    6- ENG A08598 WARNING: Risk of Br eathing WARNING: Risk of Electrical Shock HAZARD HAZARD Y our air compressor is power ed by electricity . Like any other electrically powered device, If it is not used properly it may cause electric shock. Repairs attempted by unqualified personnel can result in serious injury or death by electrocution. Electrical [...]

  • Page 7

    7- ENG A08598 WARNING: Risk of Burns T ouching exposed metal such as the compressor head or outlet tubes, can result in serious burns. Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will r emain hot for several minutes after operation. Do not reach ar ound protective shrouds or attempt maintenanc[...]

  • Page 8

    8- ENG A08598 Review and understand all instructions and war nings in this manual. Become familiar with the operation and controls of the air compr essor . Keep operating area clear of all persons, pets, and obstacles. Keep children away fr om the air compressor at all times . Do not operate the product when fatigued or under the influence of alcoh[...]

  • Page 9

    9- ENG A08598 GLOSSAR Y ACCESSORIES Become familiar with these terms before operating the unit. CFM : Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery . PSIG: Pounds per square inch gauge; a unit of measure of pr essure. Code Certification: Products that bear one or more of the following marks: UL, CUL,[...]

  • Page 10

    10- ENG A08598 ASSEMBL Y T ools Required for Assembly 1 - 9/16" socket or open end wrench 1 - 3/8" socket Contents of Carton 1 - Air Compr essor 2 - Wheels 2 - Shoulder Bolts, 3/8-16 2 - Hex Nuts, 3/8-16 2 - Molded Foot Bumpers 2 - Screws, .25 x 1.50 1 - Handle 1 - Handle Grip 2 - Screws, #10-16 x 1.00 It will be necessary to brace or sup[...]

  • Page 11

    11- ENG A08598 IMPORT ANT : The outlet being used must be installed and grounded in accordance with all local codes and ordinances. 2. Make sure the outlet being used has the same configuration as the grounded plug. DO NOT USE AN ADAPTER. See illustration. 3. Inspect the plug and cord befor e each use. Do not use if there ar e signs of damage. 4. I[...]

  • Page 12

    12- ENG A08598 Extension Cords Using extension cords is not recommended. The use of extension cords will cause voltage to dr op resulting in power loss to the motor and overheating. Instead of using an extension cord, increase the working r each of the air hose by attaching another length of hose to its end. Attach additional lengths of hose as nee[...]

  • Page 13

    13- ENG A08598 Outlet Pressur e Gauge: The outlet pressur e gauge indicates the air pressur e available at the outlet side of the regulator . This pressur e is controlled by the r egulator and is always less than or equal to the tank pressur e. T ank Pressur e Gauge: The tank pressur e gauge indicates the reserve air pressur e in the tank. Regulato[...]

  • Page 14

    14- ENG A08598 Drain V alve: The drain valve is located at the base of the air tank and is used to drain condensation at the end of each use. Cooling System (not shown) : This compressor contains an advanced design cooling system. At the heart of this cooling system is an engineered fan. It is perfectly normal for this fan to blow air through the v[...]

  • Page 15

    15- ENG A08598 How to Start: 1. T ur n the On/Auto/Off lever to "AUTO" and allow tank pressur e to build. Motor will stop when tank pressur e reaches "cut-out" pressur e. 2. Pull the regulator knob out and turn clockwise to increase pressur e. When the desired pressur e is reached push knob in to lock in place. The compressor is[...]

  • Page 16

    16- ENG A08598 MAINTENANCE Customer Responsibilities Daily or after each use Before each use ● ● Check Safety V alve Drain T ank NOTE: See "Operation" section for the location of controls. Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air , or mo[...]

  • Page 17

    17- ENG A08598 4. Unscrew the check valve (turn counterclockwise) using a socket wrench. 5. Make sure the valve disc moves freely inside the check valve and the spring holds the disc in the upper , closed position. The check valve may be cleaned with a solvent, such as paint and varnish remover . 6. Apply sealant to the check valve threads. Reinsta[...]

  • Page 18

    18- ENG A08598 NOTE : Arrow indicates flow of air . Make sure it is pointing in the direction of air flow . 7. Reapply pipe sealant to gauges and quick connect. 8. Reassemble gauges and quick connect. Orient gauges to read correctly . Tighten quick connect with wrench. Regulator Arrow T o Replace Regulator 1. Release all air pressur e from air tank[...]

  • Page 19

    19- ENG A08598 TROUBLESHOOTING PROBLEM CAUSE CORRECTION Pressur e switch does not shut off motor when compressor r eaches "cut- out" pressur e. Pressur e switch "cut-out" too high. Move On/Auto/Off lever to the "OFF" position, if the outfit does not shut off contact a T rained Service T echnician. Contact a T rained Se[...]

  • Page 20

    20- ENG A08598 Regulator will not shut off air outlet. Damaged regulator . Replace. PROBLEM CAUSE CORRECTION It is normal for "some" pressur e drop to occur . If there is an excessive amount of pressur e drop when the accessory is used, adjust the regulator following the instructions in the "Description of Operation" paragraph i[...]

  • Page 21

    21- ENG A08598 PROBLEM CAUSE CORRECTION Motor will not run. Check fuse box for blown fuse and replace as necessary . Reset circuit breaker . Do not use a fuse or circuit br eaker with higher rating than that specified for your particular branch circuit. Check for proper fuse. Y ou should use a time delay fuse. Check for low voltage problem. Check t[...]

  • Page 22

    26- SP A08598 CONTENIDO GARANTÍA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 CUADRO DE ESPECIFICACIONES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 DEFINICIONES DE NORMAS DE SEGURIDAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 23

    27- SP A08598 CUADRO DE ESPECIFICACIONES Modelo Nº 919.167242 Máx. HP desarrollado 3,0 HP de T rabajo 1,3 Diámetro interior 1,875" (47,6 mm) Carrera 1,25" (31,8 mm) V oltaje-corriente manofásica 120V Circuito mínimo r equerido 15A Tipo de fusible Acción retar dada Capacidad de aire en el tanque 15 Galones (56,8 litros) Presión de c[...]

  • Page 24

    28- SP A08598 INSTRUCCIONES IMPORT ANTES DE SEGURIDAD GUARDE EST AS INSTRUCCIONES La operación o el mantenimiento inadecuados de este producto podrían ocasionar serias lesiones y daños a la propiedad. Lea y compr enda todas las advertencias e instrucciones de funcionamiento antes de utilizar este equipo. ADVERTENCIA: Riesgo de Explosión o Incen[...]

  • Page 25

    29- SP A08598 PELIGRO ADVERTENCIA: Riesgo de Explosión T anque de air e: las siguientes condiciones podrían, causar el debilitamiento del tanque, y determinar su explosión violenta, daños a la propiedad o serias lesiones. Para un control esencial de la presión, debe usted instalar un regulador y un medidor de presión a la salida del aire de s[...]

  • Page 26

    30- SP A08598 PELIGRO PELIGRO ADVERTENCIA: Riesgo de Inhalación ADVERTENCIA: Riesgo de choque eléctrico Su compresor de aire está accionado por electricidad. Como cualquier otro dispositivo eléctrico impulsado eléctricamente, si no se lo utiliza adecuadamente, podría causarle una descarga eléctrica. T rabaje en un área con buena ventilació[...]

  • Page 27

    31- SP A08598 PELIGRO ADVERTENCIA: Riesgo de Quemaduras T ocar el metal expuesto tal como el cabezal del compresor o los tubos de salida del escape, puede ocasionarle serias quemaduras. Jamás toque partes de metal expuestas en el compresor durante o inmediatamente después de la operación. el compresor permanecerá caliente por varios minutos lue[...]

  • Page 28

    32- SP A08598 ADVERTENCIA: Riesgo de Operación Insegura La operacion insegura de su compresor de aire podría ocasionarle serias lesiones o la muerte a usted u otros. PELIGRO Revise y comprenda todas las instrucciones y advertencias contenidas en este manual. Familiarícese con los métodos de operación y control del compresor de air e. Mantenga [...]

  • Page 29

    33- SP A08598 Familiarícese con los siguientes términos, antes de operar la unidad: CFM: (Cubic feet per minute) Pies cúbicos por minuto. SCFM: (Stardar d cubic feet per minute) Pies cúbicos estándar por minuto; una unidad de medida que permite medir la cantidad de entrega de air e. PSIG: (Pound per square inch) Libras por pulgada cuadrada. AS[...]

  • Page 30

    34- SP A08598 ENSAMBLADO Herramientas requeridas para el ensamblado 1 - Llave de tubo o llave de extremo abierto 9/16 po. (14mm) 1 - Llave de tubo 3/8 po. (10mm) Contenido del embalaje 1 - Compr esor de aire 2 - Ruedas 2 - Bulones de tope, 3/8 - 16 2 - T uerca hexagonal, 3/8 - 16 2 - Pie moldeado de rebote 1 - Mango 1 - Agarradera de mango 2 - T or[...]

  • Page 31

    35- SP A08598 INST ALACIÓN CÓMO PREP ARAR LA UNIDAD Ubicación del compresor de air e Ubique al compresor de air e en una zona limpia, seca y bien ventilada. El compresor de air e debe estar instalado - por lo menos - a una distancia no menor de 12 plug. (30 cm) de la pared u otras obstrucciones que pudiesen interferir con el flujo del aire. La b[...]

  • Page 32

    36- SP A08598 Cables de extensión eléctrica No se recomienda la utilización de cables de extensión eléctrica. El uso de cables de extensión eléctrica originará una caída de tensión, lo que determinará una pérdida de potencia del motor así como su recalentamiento. En lugar de utilizar un cable de extensión eléctrica, incremente el alc[...]

  • Page 33

    37- SP A08598 Manómetro para contr olar la presión de salida. Este manómetro indicará la presión de air e disponible a la salida del regulador . Esta presión está controlada por el regulador y es siempr e menor o igual que la presión del tanque Manómetro de la pr esión del tanque: El manómetro que contr ola la presión del tanque indica [...]

  • Page 34

    38- SP A08598 Válvula de drenaje: La válvula de dr enaje se encuentra ubicada sobre la base del tanque de aire y se usa para dr enar la condensación al fin de cada uso Sistema de enfriamiento (no mostrado): Este compresor contiene un sistema de avanzada para el control de enfriamiento. En el núcleo de este sistema de enfriamiento hay un ventila[...]

  • Page 35

    39- SP A08598 Cómo poner en marcha: 1. Mueva la palanca On/Auto/Of f a la posición "AUTO" y deje que se incremente la pr esión del tanque. El motor se detendrá una vez alcanzado el valor de presión "de corte" del tanque. 2. Tir e de la perilla del regulador y gir e en sentido horario para incrementar la presión. Cuando el [...]

  • Page 36

    40- SP A08598 MANTENIMIENTO Responsabilidades del cliente ● ● V erifique la válvula de seguridad Drenaje del tanque Diariamente o luego de cada uso Antes de cada uso NOT A: V ea en la sección "Operación" la ubicación de los controles. Riesgo de Operación Insegura: La unidad arranca automáticamente cuando está enchufada. Al hace[...]

  • Page 37

    41- SP A08598 4. Desenr osque la válvula reguladora (gir e en sentido antihorario) utilizando una llave tubular . 5. Asegúr ese que el disco de la válvula se mueva libremente dentr o de la válvula reguladora y que el r esorte sujete al disco en posición erguida y cerrada. La válvula reguladora puede ser limpiada con solvente, tal como los uti[...]

  • Page 38

    42- SP A08598 NOT A : La flecha indica el sentido del flujo del aire. Asegúr ese que esté apuntando a la dirección en la que fluye el aire. 7. Reaplique sellador de cañerías al manómetro de presión externa y a la conexión rápida. 8. Rearme el manómetro de pr esión de salida y el conector rápido. Oriente el manómetro de salida para perm[...]

  • Page 39

    43- SP A08598 ALMACENAJE Antes de guardar su compr esor de aire, asegúrese de hacer lo siguiente: 1. Revise la sección "Mantenimiento" de las páginas precedentes y ejecute el mantenimiento programado de acuerdo a la necesidad. 2. Apagar la unidad colocando el interruptor en On/Auto/Off en "OFF".. 3. Gire el r egulador en sent[...]

  • Page 40

    44- SP A08598 GUÍA DE DIAGNÓSTICO DE PROBLEMAS PROBLEMA CAUSA CORRECCIÓN El interruptor de presión no interrumpe al motor cuando el compresor alcanza la pr esión "de corte". El interruptor de presión "de corte" esta calibrado demasiado alto. Mueva la palanca On/Auto/Off a la posición "OFF", si el equipo no corta[...]

  • Page 41

    45- SP A08598 PROBLEMA CAUSA CORRECCIÓN El compresor no esta suministrando suficiente cantidad de aire para operar los accesorios . Excesivo y prolongado uso del aire. El compresor no tiene suficiente capacidad para el requerimiento de air e al que está sometido. Orificio en la manguera. Válvula reguladora r estringida. Pérdida de air e. Dismin[...]

  • Page 42

    46- SP A08598 A08598 PROBLEMA CAUSA CORRECCIÓN El motor no funciona. Fusible fundido; interruptor automático del circuito disparado. V erifique la caja de fusibles observando la existencia de fusibles fundidos y sustitúyalos en caso de necesidad. Restablezca el interruptor automático. No use un fusible o interruptorautomático con valores que e[...]

  • Page 43

    47- SP A08598 Repair Protection Agr eements Congratulations on making a smart purchase. Y our new Craftsman ® product is designed and manufactured for years of dependable operation. But like all products, it may r equire repair fr om time to time. That's when having a Repair Protection Agr eement can save you money and aggravation. Purchase a[...]

  • Page 44

    Para pedir ser vicio de reparación a domic ilio, y para ordenar piezas: 1-888-SU-HOG A R SM (1- 888 -7 8 4-6427) Au Canada pour ser vice en français : 1-800-LE-F OYER MC (1- 8 00-533-6937) www.sears. ca To pur chase a protection agree m ent (U.S.A.) or maintena nce agreement (Canada) on a product servi ced by Sears: 1-800-827- 6655 (U.S.A.) 1-800[...]