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Craftsman SEARS 580.763 manual

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  • Page 1

    Owner's Manual CRRF¥$MnN 7.8 HORSEPOWER 3000 PSI 2.6 GPM HIGH PRESSURE WASHER Model No. 580.763000 CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions. HOURS: Mon,- Fri. 8 a.m. to 5 p.m. (CST) SEARS, ROEBUCK and CO., Hoffman Estates, IL Part No, 21619 Draft 10 (411/97) 60179[...]

  • Page 2

    SAFETY RULES . ............................ 2 ASSEMBLY PARTS PACKED IN MANAUAL BAG . ..3 ASSEMBLY ................................ 4-5 OPERATION .............................. 6-10 MAINTENANCE .......................... 11-14 SERVICE AND ADJUSTMENTS ................ 14 STORAG E ................................. 15 TROUBLESHOOTING ..................[...]

  • Page 3

    PREPARATION: Operate engine only atgoverned speed, Running the engine atexcessive speeds increases the haz- ard ofpersonal injury. Do not tamper with parts which may increase or decrease the governed speed. ° Do not wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts. - Before starting the Pressure Wa[...]

  • Page 4

    CARTON CONTENTS The following parts are shipped loose with your pressure washer: • Main Unit -- pressure washer with wheels ° Wire Basket • Manual Bag that includes Nozzle Cleaner Kit • Parts Box (which includes the following items) • Spray Gun ° Wand Extension with Hi-Lo Adjustable Nozzle • Product Introduction Video • Motor Oil ° H[...]

  • Page 5

    , Remove the plastic cap from the high pressure out- let. Feed the high pressure hose through the hose guide and then connect the hose to the outlet. • Place assembled spray gun on holder. HOSE GUIDE • Connect nozzle extensk)n to spray gun. CHECKLIST Before you operate your new high pressure washer, to be sure you receive the best performancean[...]

  • Page 6

    KNOW YOUR HIGH PRESSURE WASHER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR HIGH PRESSURE WASHER. Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference, r.,. GASOLINE TANK -'_"_-'_ ENGINE[...]

  • Page 7

    HOW TO USE YOUR PRESSURE WASHER IF YOU HAVE ANY PROBLEMS OPERATING YOUR PRESSURE WASHER, PLEASE CALL THE PRESSURE WASHER HELPLfNE AT 1-800-222-3136, HOW TO ADJUST PRESSURE AND SPRAY PATTERN WARNING: Never adjust spray patterm when spraying. Never put hands in front of spray nozzle to adjust spray pat- tern. You could be injured. On the end of your [...]

  • Page 8

    • Place small filter ofthe clear, detergent siphoning tube into the detergent container. NOTE: The first step involves applying an appropriate detergent/solvent solution topenetrate and loosen grime. The detergent is applied at low pressure toavoid splash- ing, overspraying and waste. Leave the solution onsur- face for3 to 5 minutes to allow solu[...]

  • Page 9

    BEFORE STARTING THE ENGINE To operate the engine you wilt need the following: ENGINE OIL A 20 oz. bottle of SAE 30 weight oil is included in the parts carton. Remove the yellow oi! fill plug and insert a clean fill funnel into plug opening. Fill engine crankcase with recommended oil until oillevel is at point of overflow- ing. Do not fill above the[...]

  • Page 10

    t i o Connect the garden hose tightly to water inlet opening on the pressure washer pump and turn the water ON, Be sure fuei shut-off valve is open. Set RUN/STOP switch to RUN position. Squeeze trigger on pressure washer wand to relieve the air pressure caused by turning ON the water. Water will spew out of the gun in a thin stream. This will make [...]

  • Page 11

    MAINTENANCE SCHEDULE FILL iN DATES AS YOU COMPLETE REGULAR SERVICE MAINTENANCE TASK PRESSURE WASHER 3heck/ctean inlet screen. iCheck high pressure hose. Check detergent hose and filter. Check gun and wand for leaks. Purge pump of air and contaminents. ENGINE Check oil IeveL Change engine oiL'$ Retorque head bolts, Service air cleaner, Clean/re[...]

  • Page 12

    BEFORE EACH USE • Check water inlet screen for damage. • Check high pressure hose for leaks, • Check detergent inlet hose and falter for damage. - Check gun and wand assembly for leaks. • Purge pump of air and containments. • Check engine oillevel. PRESSURE WASHER MAINTENANCE Check and Clean Inlet Screen: Examine inlet screen on pump inle[...]

  • Page 13

    RETORQUE HEAD BOLTS After 50 hours of operation, retorque the head bolts for this engine to 4.0 kgim (29 foot-pounds). The torque sequence is A, B, C, D, E (star pattern). A" D c 8 iE SERVICE AIR CLEANER CAUTION: Never run this unit without the complete air cleaner system installed on the engine. This could result in premature wear to the engi[...]

  • Page 14

    CLEAN/REPLACE SPARK PLUG Change the spark plug every 100 hours of operation or once each year, ,whichever comes first. This will help your engine to start easier and run better. Replace with Champion RC12YC or equivalent type spark plug. Set spark plug gap 0.030 inch (0,76mm). ' ' SET PLUG GAP AT 0.030 inch (0.76 mm) ' CARBURETOR[...]

  • Page 15

    AFTER EACH USE Water should not remain in the unit for long periods of time. Sediments of minerals can deposit on pump parts and "freeze" pump action. Follow these procedures after every use: • Flush detergent hose by placing the injector filter into a pail of clear water while running Pressure Washer with nozzle in tow pressure mode. F[...]

  • Page 16

    PROBLEM ' CAUSE CORRECTION 1. Nozzle in low pressure mode. 1 Pump has following problems: failure to produce pressure, erratic pressure, chattering, loss of pressure, low water volume. 2. Low regulator pressure 3. Water inlet is blocked. 4, Inadequate water Supply 5. Inlet hose is kinked or leaking 6. Clogged inlet hose strainer. 7, Water supp[...]

  • Page 17

    CRAFTSMAN 3000 PSI HIGH PRESSURE WASHER 580.763000 33 8 3O I1 36 37 47 ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 . 8 9 t0 11 12 t3 14 15 16 17 18 I9 20 21 22 23 24 25 26 78621 76389 88411 89665A 77168 88057 76390 83337A 78658 78659 21857A 76354 81695 76359 78645 76365 72683 98752 89096 88156 217041 78691 76367 76362 78692 78606 ITEM PART NO, DESCRIPTIO[...]

  • Page 18

    CRAFTSMAN 3000PSI HIGH PRESSURE WASHER 580.763000 I 5_ NO OIL FILTER 4 ITEM PART NO. DESCRIPTION 5 I 94820 2 91848 3 88758 4 92978 5 99236 EXPANSION PLUG (1 REQ,) OIL FILTER GASKET (t REQ,) OIL BLOCKOFF (1 REQ,) M6 x 20ram SCREW (2 REQ,) OIL PRESSURE SWITCH (I REQ,) . t8[...]

  • Page 19

    -,4 CRAFTSMAN 3000 PSI HIGH PRESSURE WASHER 580.763000 GRiN 14 16 15 9 4 10 17 / 12 B_ c_N Low Oil Shutdown with Engine 21 ,% 2o- I 23 24 3O 25, 29 26 , 27 28 ITEM 7 8 9 10 12 13 14 15 16 17 18 19 PART NO. DESCRIPTION ITEM 78653 85272 84195 85620 84329 00185271 22097 82891 81675 84274 87221A 45756 PART NO. QTY. DESCRIPTION RunlStop Switch (1 req.[...]

  • Page 20

    REPAIR PARTS CRAFTSMAN 3000 PSI HIGH PRESSURE WASHER 580.763000 ITEM 31 32 33 34 35 36 37 38 39 40 4! 42 43 44 45 46 47 48 CARBURETOR AND AIR CLEANER 55 56 57 PRIMER 39 58 4O CARBURETOR 4.3 44 45 46 4t PART NO. 90947 90051 51767 80318 80316 20136 22097 49813 21202 36935 80303 21201 21203 21200 66476 -59635 78601 78602 DESCRIPTION Breather Hose (1 r[...]

  • Page 21

    CRAFTSMAN 3000 PS! HIGH PRESSURE WASHER 580.763000 RECOIL STARTER g0 82 84 86 88 85 87 ITEM 82 83 84 85 86 87 88 89 90 91 PART NO. DESCRIPTION 92984 45756 78609 78608B 90695A 89739 66476 A2799 A2842 78651C TOP WRAPPER (1 REQ.) M6 x 10ram SCREW (4 REQ.) COVER BOLT (2 REQ.) SEARS AiR BOX COVER (1 REQ.) BLOWER HOUSING (1 REQ,) LOWER WRAPPER (1 REQ,) M[...]

  • Page 22

    CRAFTSMAN 3000PSI HIGH PRESSURE WASHER 580.763000 13 14 33 i7 22[...]

  • Page 23

    -i CRAFTSMAN 3000 PSI HIGH PRESSURE WASHER 580.763000 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION NSP 2 93871 3 95441 4 96430A 5 92479 6 95331 7 96542 8 95165 9 2t277V 10 97606 tl 94944 12 93790 t3 94738 t4 93887 t5 99735 t6 45771 17 22129 t8 52857 19 21541 20 21216 21 21301M 22 97098 23 96636 24 93873 25 40945 26 97100 27 93876 28 952t2C 2[...]

  • Page 24

    3 5 < 0 Z 0 o -€; m i n m O_ m Z m 0 0[...]

  • Page 25

    CRAFTSMAN 3000 PSI HiGH PRESSURE WASHER 580.763000 ITEM PART NO. QTY. DESCRIPTION t 93871 2 96430A 3 96542 4 97215 5 95165 6 2!277V 7 97606 8 t0 11 12 !3 !4 !5 16 17 t8 t9 20 21 22 23 24 25 26 27 28 29 30 3t 33 34 3S 36 37 38 93790 99427 96400 92479 93873 40945 97568A 93680 93668 93667 96015 99735 97027 + 96053 95504 95503 97128 97028 23707 93652 9[...]

  • Page 26

    For the repair or replacement parts you need delivered directly to your home Call 7 a.m. -7 p.m., 7 days a week 1-800-366-PART (1-800-366-7278) For in-home major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7247) For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week [...]