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Crown CSHB60-90XE manual

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Table of contents for the manual

  • Page 1

    MO-453 ECN 4809-MA MADE IN USA ECM OPERATION MANUAL Model: CSHB60-90XE c WARNING: • Do NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. • Improper installation, adjustme nt, alteration, service, or maintenance can cause a fire or explosion resulting in property damage, personal inju[...]

  • Page 2

    All installations and services must be performed by qualifie d service personnel. i INDEX SECTION B E G I N N I N G P A G E I. BLOWER CONTROLLER INFORMATION 1 A. TERMINAL DEFINITIONS & FIELD WIRING 1 B. WIRING & SW ITCHES 2 C . I N P U T S 3 D . O U T P U T S 4 E. OPERATING MODES 4 F . C F M T A B L E S 6 II. ECM TROUBLESHOOTING 7 A. DIAGNO[...]

  • Page 3

    All installations and services must be performed by qualifie d service personnel. 1 I. BLOWER CONTROLLER INFORMATION A. TERMINAL DEFINITIONS & FIELD WIRING Burner Harness Connector P1 Pin 1 – Limi t switch connection. Pin 2 – 120 VAC Line connection. Pin 3 – Burner pilot contact . Pin 4&5 – 120 VAC Neutral connection. Pin 6 – Burn[...]

  • Page 4

    All installations and services must be performed by qualifie d service personnel. 2 B. WIRING & SWITCHES : TURN OFF THE ELECTRICAL POWER to the furna ce before attempting to disconnect blower wiring. Figure 2: BOARD LAYOUT WITH SWITCHES[...]

  • Page 5

    All installations and services must be performed by qualifie d service personnel. 3 C. Inputs Power supplies Line voltage is appli ed between the "S1" and "N1" quick connect term inals. 24 VAC Class II Transform er secondary voltage suppli ed to X and C Limit Switch The 120VAC lim it switch is connect ed to pins P2-1 & 9. Re[...]

  • Page 6

    All installations and services must be performed by qualifie d service personnel. 4 EAC (electronic air cleaner) The control provides a 120VAC output for an el ectronic ai r Cleaner. This output is en ergized whenever the fan motor is energized (either low, heat or cool speed). C onnection is m ade via mal e quick connect term inal labeled "EA[...]

  • Page 7

    All installations and services must be performed by qualifie d service personnel. 5 Heat Mode When a call for heat ("W") is received from the thermostat , if the “Cool” mode is not already active, the “T-T” terminal is energized and the blower on delay is started. The on-off patt ern of DIP switch SW2 (positions 1 and 2) select on[...]

  • Page 8

    All installations and services must be performed by qualifie d service personnel. 6 F. CFM TABLES The following tables contai n blower speed settings and thei r respective air flowrates for the EC M blower motor. To change air flowrates from that of th e shipped settings, use the respective SW 1 dipswitch on the furnace’s integrated control board[...]

  • Page 9

    All installations and services must be performed by qualifie d service personnel. 7 II. ECM TROUBLE SHOOTING A. DIAGNOSTC FEATURES The control board is equipped wit h 4 green Input Status LEDs and 1 red Board Status LED. These are i ntended to provide a quick view into furnace pe rformance without requiring a voltm eter. The green Input Status LEDs[...]

  • Page 10

    All installations and services must be performed by qualifie d service personnel. 8 • Verify fan is not in delay mode – wait un til delay complete • “R” missing/not connected at m otor • Stays at high CFM • “R” missing/not connected at m otor • Is fan in delay mode? – wait until delay time complete • Blower won’t shut off [...]

  • Page 11

    All installations and services must be performed by qualifie d service personnel. 9 • Check and plug leaks in return ducts, cabinet Comfort Check • Check proper airflow settings • Low static pressure for lowest noise • Set low continuous-fan CFM • T’stat in bad location? Figure 3: ECM PIN CONNECTORS Troubleshooting table above and Fi gu[...]

  • Page 12

    All installations and services must be performed by qualifie d service personnel. 10 CONFI RM IF EI THER BLOWER W HEEL IS RU BBING AG AINST HOUSING OR M OTOR SHAFT IS SPINNI NG FR EELY, REPAIR OR REPLACE AS N ECESSARY. DOES BLOWER SPIN FREEL Y? IS THERE 115V SUPPLIED TO M O TOR? CHECK 115V SUPPLY, CONNEC TION FU SES, SERVICE SWITCH AND DOOR SW ITCH[...]

  • Page 13

    All installations and services must be performed by qualifie d service personnel. 11 BLOWER Off- Delay Active? Se q uence of O p eration BURNER On 1. A/C Off 2. COOL mode Off 3.BLOWER Off-Delay Started 4. Status LED Off BLOWER = LOW BLOWER = COOL COOL Mode On? Y Active? On-Delay Ended? Yes Ye s Yes Yes No No No No DEHUM Active? BLOWER = LOW 1. BLOW[...]

  • Page 14

    All installations and services must be performed by qualifie d service personnel. 12 Sequence of Operation Glossary Inputs: LIMIT - 120vac power from the High Li mit Swi tch used to power the burner. W- Switched 24vac indicating a Heat call from the thermostat. Y - Switched 24vac indicati ng a Cool call from the thermostat . G - Switched 24vac indi[...]