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Cub Cadet 1500 manual

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Table of contents for the manual

  • Page 1

    PRINTED I N U .S.A. FORM NO. 769-00578 (11/02 ) P ar ts Man ual Hydrosta tic Lawn T ractor Models 1525 Series 1500 CUB CADET LLC, P .O . BO X 361131 CLEVELAND , OHIO 44136-0019[...]

  • Page 2

    -2- DESCRIPTION PAGE Axle, Front ............... ........... ...... ..... ...... ........... . 6 Battery .... ................. ........... ................. ........... . 16 Brake Pedal ............. ...... ..... ...... ........... ...... ..... . 12 Head Lamp ........ ............ ................ ................. . 18 Mower Deck, 3 8-inch ......[...]

  • Page 3

    -3- WHEELS REF. NO. PART NUMBER DESCRIPTION QTY. 1 734- 318 9 Tir e, T urf, Cub Cadet 20 x 9 x 8 2 2 634-02 46A Rim Assem bly , 8.0 x 6.19 (4-Lug) 2 3 712- 305 0 Lug N ut, 7 /16 - 14 8 4 741-30 32 Bearing, Ball, .75 I D x 1.75 OD 4 5 634-30 15 Rim Ass emb ly , Bead Lo ck, 6 x 4.5 2 6 731- 302 0 Hub Cap 2 7 734- 318 6 Tir e, T urf, Cub Cadet 15 x 6 [...]

  • Page 4

    -4- DRIVE SYSTEM B 52 16 Attach Spr ing (73 2-171 6) Here 10 44 36 36 35 23 51 30 36 32 26 28 44 43 15 14 38 24 50 12 18 46 48 47 40 41 45 31 11 39 36 35 23 33 49 29 17 21 34 13 20 27 18 18 36 23 25 19 42 4 6 7 9 8 9 8 5 2 3 1 A B B B 22 37 A[...]

  • Page 5

    -5- DRIVE SYSTEM REF. NO. PART NUMBER DESCRIPTION QTY. 1 17840 Brac ke t, Mountin g, T ransaxle 2 2 618 -036 5 Hub Asse mbly , Wh eel 2 3 618 -0 66 7 T ransmiss ion , Hydr osta tic 1 4 629-0949A Harness Assemb ly , Gr ound & Re v erse 1 5 683 -0 251 Bracket Ass embly , Idle r , Ce nter Dbl 1 6 710 -0 176 Hex Cap Scr ew , 5/ 16-1 8, 2 . 75, G r5[...]

  • Page 6

    -6- STEERING 18 20 10 19 19 17 15 11 9 8 7 2 9 3 1 13 6 5 12 23 27 21 26 24 7 22 25 14 4 28 29 30[...]

  • Page 7

    -7- STEERING REF. NO. PART NUMBER DESCRIPTION QTY. 1 710-0 514 He x Cap Scre w , 3/8-16, 1.00 , Gr5, Std 2 2 711-1 408 Link , Drag, RH 1 3 711-1 409A Link, D rag, LH 1 4 712-0 237 Nut , Hex Loc k, 5/16-24 1 5 712-0 240 Nut , Jam , 7/16-20, Gr2 2 6 712- 0241 Nut, Hex, 3/8 - 24, G r5 2 7 712 - 0431 Nut, Fl an ge L ock, 3/ 8-1 6 4 8 712 - 0459 Nut, Fl[...]

  • Page 8

    -8- FRAME 13 10 13 16 18 10 14 19 17 15 11 18 17 20 21 16 18 5 5 5 5 5 7 2 5 6 9 3 8 5 6 12 725-0403 9 REF. ONLY 1 4 22 23[...]

  • Page 9

    -9- FRAME REF. NO. PART NUMBER DESCRIPTION QTY. 1 1796 2 Plate, Switch 1 2 683-0 304A F rame Assem bly , Low er 1 3 683- 0612 B umper Ass em bly 1 4 710-0 224 Scre w , Hex W ash. Hd. T app, 1 0-16 x .5 2 5 710-0 604A Scre w , Self-tapp ing, 5/16-1 8, 0.625 20 6 710-1 260A Scre w , 5/16-18, 0.750 2 7 710- 1652 S crew , Hex W ash . Hd. T app, 1/4 -20[...]

  • Page 10

    -1 0- FENDER & FUEL TANK REF. NO. PART NUMBER DESCRIPTION QTY. 1 710- 026 0A Bo lt, C a rr iag e, 5/16 -18 x . 62 Lg 2 2 710- 072 6 Scr ew , 5/ 16-12 , 0. 7 5 8 3 710-08 95 Scre w , 1/4-15 , 0.750 9 4 712-30 04A Nut, Flan ge Loc k, 5/16 -18 2 5 731-26 16 Co v er , Fend er , RH 1 6 731-26 17 Co v er , Fend er , LH 1 7 736-30 78 W asher , Flat, .[...]

  • Page 11

    -1 1- LIFT ASSEMBLY REF. NO. PART NUMBER DESCRIPTION QTY. 1 683-0 197B Shaft As sembly , Lift 1 2 711-0 332 Pin, Clevis, .50 Dia x .7 8 Lg 2 3 712-0 206 Nut, Hex, 1/2-13 , Gr5 2 4 712-0 431 Nut, Flange Lo ck, 3/8-1 6 2 5 712-3 004A Nut, Fla nge Lo ck, 5/16- 18, Gr5 2 6 712-3083 Nut, Hex Lock , 1/2-13 , Gr8, Nyl on 2 7 714- 010 4 Pin, Cott er, .072 [...]

  • Page 12

    -1 2- PEDAL ASSEMBLY 6 10 6 11 10 25 26 19 23 10 12 27 29 17 13 21 23 19 11 24 14 10 22 30 20 24 7 8 2 9 9 1 3 18 4 5 16 28 Hook to Fl an ge In Fram e (7 83 -0650) 15 REF. ONLY[...]

  • Page 13

    -1 3- PEDAL ASSEMBLY REF. NO. PART NUMBER DESCRIPTION QTY. 1 647-0 031B Control Ass emb ly , Brak e 1 2 647- 0049 C ontr o l As sembly , Hydr o 1 3 710-0 726 Scre w , Self-tapp ing, 5/16-1 2, 0.75 4 4 710-0 650 Scre w , Self-tapp ing, 5/16-1 8, 0.875 1 5 710-1 260A Scre w , 5/16-18, 0.750 2 6 711- 0736 Adju stmen t Ferr ule 1/ 4-20 x 1.0 2 7 711-1 [...]

  • Page 14

    -1 4- REF. NO. PART NUMBER DESCR IPTION QTY. 1 17239A Brac ke t, Seat Lift 2 710 -126 8 S crew , #1 0- 16 , 0. 3 75 2 3 712-3004A Nut, Fla nge Loc k, 5/1 6-18, Gr5 2 4 712-3027 Nut, Flange Loc k, 1/4-20 1 5 720 -043 3 Gr ip, Sea t , Adj ust me nt (Y ellow ) 1 6 726-0201 Nut, Speed, .3125 ID 2 7 731 -198 9 Sp acer, Seat, A dju st men t 4 8 732 -049 [...]

  • Page 15

    -1 5- Fi ts Ove r Fue l Lin e Rout ed Beh ind The Engi ne . For Choke ENGINE ACCESSORIES REF. NO. PART NUMBER DESCRIPTION QTY. 1 710-0227 Scre w , #8-18, 0.5 00 4 2 710-0599 Scre w , Self-tappi ng, 1/4 - 20, 0.5 00 4 3 710-0726 Screw , Hx. Was h. Hd. T app 5/16-12 x .75 4 4 710-1315 Scre w , Hx. W ash. Hd. T app 3/8-16 x 4 5 712 -301 7 Nut, H ex, 3[...]

  • Page 16

    -1 6- DASH PANEL 6 11 7 14 12 3 20 13 1 15 23 8 9 24 19 18 4 17 25 5 22 10 26 16 27 28 29 30 31 32 34 33 3 3 5 7 7 12 13 21 35 2[...]

  • Page 17

    -1 7- DASH PANEL REF. NO. PART NUMBER DESCRIPTION QTY. 1 710- 0136 Screw , 1/4 - 20, 1. 75, G r5 1 2 710-0 192 Scre w , #10-24 X .375 2 3 710-0 599 Scre w , Self-tapp ing, 1/4-20 , 0.500 6 4 710-0 642 Scre w , Hx. W ash. Hd, T app . 1/4-20 x .75 2 5 710-0 650 Scre w , Hx. W ash. Hd, T app , 5/16-18, . 875 4 6 710-0 70 3 Scre w , Carriage, 1/4-2 0, [...]

  • Page 18

    -1 8- HOOD & GRILLE 3 13 21 14 32 17 22 10 26 27 15 16 4 6 30 1 2 5 7 8 9 11 12 29 24 25 28 23 8 9 12 18 18 19 19 23 25 25 28 29 25 12 13 15 17 26 31[...]

  • Page 19

    -1 9- HOOD & GRILLE REF. NO. PART NUMBER DESCRIPTION QTY. 1 603-0 211A Brac ket Asse mb ly , Grille L H 1 2 603-0 212A Brac ket Asse mb ly , Grille RH 1 3 603-0 4063 Brac ket Asse mbly , Hood 1 4 625- 0400 1 725- 0963 725- 1649 Headli ght Assemb ly , F ront Lamp, 12V Socket , Lamp 1 2 2 5 703- 2396 777D0 6895 777X 4007 9 Side P anel, RH Graph i[...]

  • Page 20

    -2 0- POWER TAKE-OFF (PTO) SYSTEM 7 13 12 3 10 5 2 5 6 6 9 8 4 1 11[...]

  • Page 21

    -2 1- POWER TAKE-OFF (PTO) SYSTEM REF. NO. PART NUMBER DESCRIPTION QTY. 1 710-0 859 Screw , 3/8-16 x 2.5 GR5 1 2 710-1 238 Screw, 5/ 16-18, . 875 GR5 1 3 710-3 025 Screw, 5/ 16-18, . 625 GR5 2 4 710-3 157 Screw, H ex Cap, 7/ 16-20 x 3. 25 GR5 1 5 712-0 431 Nut, Flange Lo ck, 3/8-16 2 6 712-3 004A Nut, Fla nge Lock , 5/16-18 3 7 717-1 773 Clut ch, E[...]

  • Page 22

    -2 2- 38 INCH MOWER DECK 4 18 17 30 33 21 31 16 48 15 20 32 27 2 25 11 19 46 35 29 36 39 37 5 3 9 7 40 45 10 51 14 50 8 1 41 23 44 47 43 52 16 38 16 53 54 55 56 55 54 53 6 8 12 12 13 21 22 24 26 28 34 36 42 42 45 48 49 52 11[...]

  • Page 23

    -2 3- 38 INCH MOWER DECK REF. NO. PART NUMBER DESCRIPTION QTY . 1 16606 Brac ket, Hook, Re tainer 1 2 683-0254 Brac ket, Dec k Hang er LH 1 3 683-061 1 Deck Ass emb ly , 38 inc h 1 4 703- 1890 741- 0108 737- 0280 Wheel, Dec k, 5.0 OD w/ Fittin g Bear in g, F lange Fitting , Lube 2 4 2 5 710-013 4 Screw , Carr iage , 1/4-20 x .62 1 6 710-059 9 Screw[...]

  • Page 24

    -2 4- HYDROSTATIC TRANSMISSION[...]

  • Page 25

    -2 5- REF. NO. PART NUMBER DESCR IPTION QTY. 1 HG-70721 Main Hous ing, Asse mbly, Bl ack 1 2 HG-70720 Side Hou sing, Ass embly, Black 1 3 HG-70724 Center Se ction, Ass embly 1 4 HG-51048 Swashpl ate, Tru nnion Ma chine d 1 5 HG-70331 Block - Assemb ly 1 6 HG-5092 8 Sealant 10 .5 7 HG-51190 Hex Flang e Screw 1/4-20 x 1.25 14 9 HG-51062 Shaft, Inpu t[...]

  • Page 26

    -2 6- ELECTRICAL SYSTEM 783-071 5A REF ONLY 4 8 5 3 9 7 1 6 2 10 16 17 18 19 15 13 14 12 11 9 20 21 21 8[...]

  • Page 27

    -2 7- ELECTRICAL SYSTEM REF. NO. PART NUMBER DESCRIPTION QTY. 1 1796 2 Plate, Switch 1 2 629-0 40 19 Harness Assembl y , Ka w asaki 1 3 629-0 469B Harness Assembl y , Headl igh t 1 4 629- 1105 H ar ne ss As sembly 1 5 629- 1106 Har ne ss As sembly , Safety , Reverse 1 6 710-0 224 Scre w , Hx. W ash. Hd. T app , 10-16 x . 5 2 7 710-0 227 Scre w , Hx[...]

  • Page 28

    -2 8- CYLINDER / CRANKCASE A A 16 8 12 1 1 2 3 5 4 4 5 6 7 10 9 11 12 12 13 13 14 15 17 18 19 19 20 20 21 21 20 22[...]

  • Page 29

    -2 9- CYLINDER / CRANKCASE REF. NO. PART NUMBER DESCRIPTION QTY. 1 KM-1100 4-7008 Gasket , Head 2 2 KM-1100 8-7010 Head, Cy linder #1 Comple te 1 3 KM-1100 8-7011 Head, Cy linder #2 Comple te 1 4 KM-1102 2-7003 Case, Ro cker 2 5 KM-1106 0-7001 Gasket , Rocker C ase 2 6 KM-1106 1-7007 Gasket , Crankc ase Cov er 1 7 KM-1106 1-7008 Gasket , Breather 1[...]

  • Page 30

    -3 0- PISTON / CRA NKSHAFT REF. NO. PART NUMBER DESCRIPTION QTY. 1 KM-130 01-7009 KM-13029 -7005 Pist on, Engi ne Piston, Engine L,0 .50 2 AR 2 KM- 13002-700 1 Pin, P iston 2 3 KM-130 08-7001 KM-13025 -7003 Ri ng Set, Pist on Ring Set, Piston L,0.50 2 AR 4 KM-130 31 -7033 Crankshaft, Comp 1 5 KM-132 51-7007 KM-13251 -7008 Ro d Assy, Co nnecting Rod[...]

  • Page 31

    -3 1- VALVE / CAMSHAFT REF. NO. PART NUMBER DESCRIPTION QTY. 1 KM-1200 4-7 003 Valve, Intake 2 2 KM-1200 5-7 003 Valve, Exhaust 2 3 KM-12009-7 001 Re tainer, Val ve Spring 4 4 KM-1201 1-2056 Collet 8 5 KM-1201 6-7 001 Arm, Rocker 4 6 KM-1203 2-7001 Tappet 4 7 KM-1307 0-7001 Guide 2 8 KM-1307 0-7004 Guide 1 9 KM-1311 6-2 057 R od, Push 4 10 KM-13270[...]

  • Page 32

    -3 2- LUBRICATION REF. NO. PART NUMBER DESCRIPTION QTY. 1 KM- 13107-700 9 Shaft 1 2 KM- 13271-701 7 Plate 1 3 KM- 14075-700 1 Cap As sy 1 4 KM-161 54-2053 Rotor, Pum p - In 1 5 KM-161 54-2054 Rotor, Pum p - Out 1 6 KM- 49065-207 8 Filt er, Oil 1 7 KM- 49065-700 4 Filt er, Oil 1 8 KM-590 51-701 1 Gear, Sp ur 1 9 KM- 59071-700 4 Joint 1 10 KM-592 31-[...]

  • Page 33

    -3 3- COOLING REF. NO. PART NUMBER DESCRIPTION QTY. 1 KM-132 70-7007 Plate 1 2 KM-140 37-7010 Screen 1 3 KM-140 91-7008 Cover 1 4 KM-230 62 -700 8 Bracket, Comp 1 5 KM-490 89-7023 Shroud, Engin e, #2 Cylin der 1 6 KM-490 89-7025 Shroud, Engin e 1 7 KM-590 41-7001 Fan 1 8 KM-590 66-7008 Housing, Fan 1 9 KM-920 09-7008 Screw, 6x10 3 10 KM-92026 -7007[...]

  • Page 34

    -3 4- ENGINE ELECTRICAL / IGNITION REF. NO. PART NUMBER DESCRIPTION QTY. 1 KM-21066-7 001 Regulator, Vo ltage 1 2 KM-211 71-7 00 7 Coil Assy, Igniti on 1 3 KM-211 71-7 00 8 Coil Assy, Igniti on 1 4 KM-211 93-7016 Flywheel As sy 1 5 KM-26030-7 001 Harness 1 6 KM- 2 701 0-70 02 Swit ch , Oi l Pre ssure 1 7 KM-590 31-7001 Coil, Char ging 1 8 KM-920 09[...]

  • Page 35

    -3 5- ENGINE CONTROL REF. NO. PA RT NUMBER DESCRIPTION QTY. 1 KM-13107-7 010 SHaft 1 2 KM-13271-7 018 Plate 1 3 KM-161 69-7009 Link, Choke 1 4 KM-161 71-7007 Link 1 5 KM-391 29-7003 Spring, Governo r 1 6 KM-49103-7 004 Arm, Governo r 1 7 KM-491 13-7022 Panel, Contr ol Comp 1 8 KM-92009-7 007 Screw, 4x35 1 9 KM-92145-7 003 Spring 1 10 KM-92145-7 004[...]

  • Page 36

    -3 6- CARBURETOR / INTAKE MANIFOLD REF. NO. PART NUMBER DESCRIPTION QTY. 1 KM-11061 -7004 Gasket, Man ifold - C arb 1 2 KM-11061 -7005 Gasket, Ca rb 1 3 KM-11 061-7009 Gasket, Cham ber 1 4 KM-11 061-7010 Gasket 1 5 KM-13107 -7018 Shaft 1 6 KM-15 003 -70 47 Carburetor Assy 1 7 KM-16014 -70 01 Screw, Pilot Air 1 8 KM-16 020-7003 Chamber, Flo at 1 9 K[...]

  • Page 37

    -3 7- AIR FILTER / MUFFLER GASKET REF. NO. PART NUMBER DESCRIPTION QTY. 1 KM-11 011-700 9 Case, Air Filter Up per 1 2 KM-11 013-701 6 Elemen t, Air Fil ter 1 3 KM-11 013-701 7 Elemen t, Air Fil ter 1 4 KM-11 038-700 4 Case Ass y, Air Filt er Lower 1 5 KM- 11060-702 1 Gask et, Muffle r 2 6 KM-32 153-700 7 Pipe, Breather 1 7 KM- 92015-119 3 Nut 2 8 K[...]

  • Page 38

    -3 8- FUEL PUMP / FILTER REF. NO. PAR T NUMBER DESCRIPTION QTY. 1 KM-230 62-7004-9H Bracket, Comp 1 2 KM-490 19-7001 Filter, Fuel 1 3 KM-490 40-700 1 Pump, Fuel 1 4 KM-921 70-2088 Clamp 4 5 KM- 92191-700 3 Tube, 6 .35x12.7x 160 1 6 KM-921 91-7002 Tube 1 7 KM-921 91-7004 Tube 1 8 KM- 130B0620 Bolt, Fl anged 2 2 5 3 7 8 1 6 4 4 4 4[...]

  • Page 39

    -3 9- ELECTRIC STARTER REF. NO. PART NUMBER DESCRIPTION QTY. 1 KM-1 3101-7002 Gear Assy 1 2 KM-21039-7 002 Brush 1 3 KM-21080-7 003 Armature 1 4 KM-211 63-7007 Starter, Electric 1 5 KM-1 30B0816 Bolt, Flang ed 2 2 5 3 1 4[...]