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Cub Cadet 53AA5D2L100 manual

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Table of contents for the manual

  • Page 1

    Hydr ostatic Z er o-T u r n Residential Riding M o wer Turf Equipmen t ILL USTRATED PARTS LI ST MODE L 15HP Z- F or ce 44 53AA5D2 L100 18HP Z- F or ce 44 53AA5A5 L100[...]

  • Page 2

    [...]

  • Page 3

    3 Frame Assem bly - Figure 1 an d Pa rt s List Ref. No. P art No. Des cri ption Qty . 1 00012166 He x Nut , 5/16 -18 1 2 00011438 He x Cap Screw , 3/ 8-16 x 1-1/2 1 3 00013116 He x Cap Scre w , 5/16-18 x 1-1/ 4 1 4 00006168 Flat W asher , 3 /8 zi nc 1 5 00022560 H e x Nut , 3/ 8-1 6 Fl an ge Loc k 1 6 00027279 Nyloc k Nut , 7/ 16-14 1 7 00030782 Fl[...]

  • Page 4

    4 44" Fo rm ed Cutter Deck - Figure 2 48 23 7 45 41 39 47 54 49 36 51 28 30 4 31 49 8 10 45 34 56 16 29 13 30 21 20 42 15 9 55 23 55 55 59 26 33 58 46 19 18 22 14 61 11 18 27 57 22 24 27 3 60 14 45 1 53 32 45 2 38 5 44 51 52 6 40 35 38 45 43 17 10 37 12 22 62 GD: 0100811 2- T09[...]

  • Page 5

    5 44" Fo rm ed Cutter Deck - Parts List for Figure 2 Ref. No. P art No. De scri ption Qty . Ref. No. Part No. Des cri ption Qty . 1 01008590 Dec k Mo unting Pl ate Assem bly 1 32 01008456 S p ac e r . 760 ID x 1.5 OD 1 2 01008593 Idl er Arm Ass em b ly 1 33 750-0 656 Spacer . 50 O D x .75 ID 1 3 01008589 Idl er Assemb ly 1 34 750-0150 Spa cer [...]

  • Page 6

    6 Contr ol Assem b ly - Figure 3 6 5 19 30 26 12 15 17 23 7 31 10 32 10 29 10 11 27 18 9 2 3 12 25 12 12 33 16 13 24 13 33 13 6 20 6 1 7 7 12 13 7 10 16 28 15 8 34 7 4 35 36 GD: 010081 05- T12[...]

  • Page 7

    7 Control Assembly - Parts Lis t for Fi gure 3 Ref. No. Part No. Descri ption Qty . 1 00012382 Hex Cap Sc rew , 5/ 16-18 x 1- 1/2 2 2 00083192 I dler W asher 1 3 00008495 Capscre w , 3/8- 16 x 1 -3/4 1 4 01000372 C ar ria ge Bolt, 3 /8- 16 2 5 00012165 N y l oc k N ut , 5/ 16 - 18 3 6 01008620 Self T appi ng Screw , 5/16-18 x 3/4 5 7 01008763 H e x[...]

  • Page 8

    8 Front Caster & Ti re Assembly - Figure 4 and Parts List Ref. No. P art No. Descript ion Qty . 1 0001215 7 Lock W asher , 3/8 Zin c 2 2 0100036 8 Hex Cap Sc rew , 3 /8-16 x .88 2 3 0001218 7 Lug N ut, 1/ 2 -20 8 4 0002382 2 W ash er Spec ial 3 5 0006007 8 Grease Fit ti ng, 1/4 -28 x 3/ 16 2 6 0100067 8 Nu t J am, 1. 0-1 4, N ylo n In sert 1 7 [...]

  • Page 9

    9 Steering Assembly -Figure 5 and Parts List Ref. No. P art No. Descri ption Qty . Ref. No. Pa r t No. Descri ption Qty . 1 00006 129 He x Cap Scr e w , 5/16-18 x 1-3 /4 2 14 0100 8432 Bell cr ank Steeri ng Shaf t Assemb ly 1 2 00012 165 Nut, 5/ 16-18, Ny loc k 13 15 01008840 Steering Bellcr ank Ass emb l y Le ft Hand 1 3 01000 635 Nut, 5/ 16-18, L[...]

  • Page 10

    10 Drive T rain Assembly - Figure 6 and Parts List Ref . No. Pa r t No. Descri ption Qty . Ref. No. Part No. Desc ripti on Qt y . 1 0001 3198 He x Cap Scr e w , 5/16-18 x 2.0 2 9 01008461 T ra nsm i ssion Mount ing Bra c ket 1 2 0001 2169 Flat Wash er, .320 ID x .591 OD 2 10 01008380 Pump Rod 2 3 0100 2771 C ot te r Pi n , .0 72 x 1. 12 L g 4 11 01[...]

  • Page 11

    11 1 5HP Ka wasaki En gine As semb ly - Figure 7 and Parts List Ref No Part No. Descri ption Qty . Ref No P ar t No. Des cri pti on Qty . 1 000061 29 He x Head Ca p Scre w , 5/16- 18 x 1 -3/4 4 17 010 040 04 Throt tle Cont rol Knob 1 2 000121 57 Loc k W asher , 3 /8 Zinc 8 18 01004 350 Fuel T a nk 1 3 -- H os e, 1/4 " Fu el Lin e 1 19 01005314[...]

  • Page 12

    12 18HP Brigg s Engine A ssembly - Fi gure 8 and Parts List Ref No P ar t No. Descri pt ion Qty . Ref No P ar t No. Descript ion Qty . 1 00006129 He x Head Cap Screw , 5/16- 18 x 1-3 /4 4 20 01003283 O i l Dr a in Extens ion Hose 1 2 00012157 Loc k W as her , 3/8 Zinc 8 21 01008138 Ut il ity Bin 1 3 -- Hos e , 1/4 " Fue l Li ne 1 22 010 08381 [...]

  • Page 13

    13 Elect rical Assem bly - F igur e 9 and Parts List Ref. No. Part No. Descripti on Qty . Re f . No. P art No. Description Qty . 1 00012032 Battery , 1 2V 260CCA 3 0Min 1 13 01002228 Sol enoid 1 2 00012152 Lock Nut, Nylon Insert, 1/4-20 2 14 0100 2251 Rel a y , 1 2 V 4 0 A 3 3 00012165 Nut, 5/16-1 8, Nylock 2 15 0100 3277 No rma lly C los ed S ea t[...]

  • Page 14

    14 Lif t A ssembly - Figure 10 and Pa r ts Li st Ref. No. Part No. Descri ption Qty . Ref. No. Part No . Descripti on Qty . 1 000123 82 H ex Cap Sc re w , 5/ 16- 18 x 1- 1/2 2 15 01008467 U p p e r L i n k L i f t A s s e m b l y , L e f t H a n d 1 2 000225 47 N u t, 5 / 1 6 - 1 8, C en te r L o c k 4 16 010 081 83 L o w e r L ift B rac ke t, L e [...]

  • Page 15

    This Page Left Intentionally Blank 1 5[...]

  • Page 16

    1 6 Hydro IZT T ransmission L.H. 344-2400L - Figure 10[...]

  • Page 17

    Hydro IZT Transmission L.H. 344-2400L - Parts List For Figure 10 Ref. No. Part No. Description Qty. 1 HG-70627 KIT, HOUSING-MAIN 1 HOUSING, MAIN 1 CRADLE BEARING 2 TRUNNION BUSHING 1 SEAL, LIP 12 x 25 x 7 1 SCREW, HFHC 1/4-28 x 7/8 (PATCH) 1 2 HG-50890RM LOWER HOUSING 1 3 HG-70677 KIT, CENTER SECTION 1 CENTER SECTION 1 BUSHING .67 x 1.03 x .75 1 PL[...]

  • Page 18

    Hydro IZT Transmission L.H. 344-2400L - Parts List For Figure 10 Ref. No. Part No. Description Qty. 54 HG-50757 SHAFT, MOTOR 1 55 HG-51298 SHAFT, BRAKE 1 56 HG-50748 SHAFT, AXLE 1 58 HG-51161 SEAL, LIP 17 x 40 x 7 2 60 HG-50995 SEAL PLUG-SIDE 1 62 HG-50759 RING, RETAINING-AXLE 1 63 HG-51109 RING, RETAINING 1 64 HG-50743 BEARING-BALL 20 x 47 x 14 (6[...]

  • Page 19

    This Page Left Intentionally Blank 1 9[...]

  • Page 20

    Hydro IZT T ransmission R.H. 344-2400R - Figure 1 1 20[...]

  • Page 21

    Hydro IZT Transmission R.H. 344-2400R - Parts List For Figure 11 Ref. No. Part No. Description Qty. 1 HG-70627 KIT, HOUSING-MAIN 1 HOUSING, MAIN 1 CRADLE BEARING 2 TRUNNION BUSHING 1 SEAL, LIP 12 x 25 x 7 1 SCREW, HFHC 1/4-28 x 7/8 (PATCH) 1 2 HG-50890RM LOWER HOUSING 1 3 HG-70677 KIT, CENTER SECTION 1 CENTER SECTION 1 BUSHING .67 x 1.03 x .75 1 PL[...]

  • Page 22

    Hydro IZT Transmission R.H. 344-2400R - Parts List For Figure 11 Ref. No. Part No. Description Qty. 54 HG-50757 SHAFT, MOTOR 1 55 HG-51298 SHAFT, BRAKE 1 56 HG-50748 SHAFT, AXLE 1 58 HG-51161 SEAL, LIP 17 x 40 x 7 2 60 HG-50995 SEAL PLUG-SIDE 1 62 HG-50759 RING, RETAINING-AXLE 1 63 HG-51109 RING, RETAINING 1 64 HG-50743 BEARING-BALL 20 x 47 x 14 (6[...]

  • Page 23

    23[...]

  • Page 24

    24 MODEL Z-FORCE B & S 407777-0128-E1 1 2 3 4 5 6 7 8 9 Requires Special Tools to Install. See Repair Instruction Manual. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 24 25 26 27 Label Kit 28 29 30 31 32 33 34 35 36 37 38 37 38 38 39 40 41 42 43 44 45 45 41 46 47 48 49 50 51 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 70 Owner’s Manual[...]

  • Page 25

    25 REF. NO. PART NO. DESCRIPTION 1 BS-691021 Choke Control Bracket 2 BS-94930 Screw (Choke Control Bracket) 3 BS-691022 Choke Link 4 BS-690960 Screw (Breather Assembly) 5 BS-690942 Breather Tube 6 BS-499601 Breather Assembly 7 BS-690937 Breather Gasket 8 BS-690960 Screw (Control Bracket) 9 BS-691023 Control Bracket 10 BS-690231 Cylinder Assembly 11[...]

  • Page 26

    26 1 2 3 3 4 4 5 5 4 4 4 4 6 6 7 7 8 8 9 9 10 10 11 11 11 11 12 12 13 13 14 14 15 15 16 16 16 16 17 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 Requires Special Tools to Install. See Repair Instruction Manual. 39 Carburetor Kit 40 40 41 41 41 42 42 42 43 43 43 44 44 45 45 45 46 46 47 47 48 48 48 48 49 49 50 50 51 51 52 52 5[...]

  • Page 27

    27 REF. NO. PART NO. DESCRIPTION 1 BS-499587 Cylinder Head (Cylinder #1) 2 BS-499595 Cylinder Head (Cylinder #2) 3 BS-499586 Valve Keeper 4 BS-690964 Valve Retainer 5 BS-499597 Intake Valve 6 BS-690968 Valve Seal 7 BS-499596 Exhaust Valve 8 BS- 690970 Exhaust Gasket 9 BS-690963 Valve Spring 10 BS-262835 Guide Bushing 11 BS-690971 Rocker Cover Gaske[...]

  • Page 28

    28 1 2 3 4 5 6 7 8 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 Gasket Set 34 35 36 37 38 39 40 41 42 43 44 45 46 47 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 26 Assemblies Include All Parts Shown In Frames MODEL Z-FORCE B & S 407777-0128-E1[...]

  • Page 29

    29 REF. NO. PART NO. DESCRIPTION 1 BS-691055 Rotating Screen 2 BS-691215 Spacer 3 BS-691057 Screw (Rotating Screen) 4 BS-499602 Dipstick/Tube Assembly 5 BS-690960 Screw (Dipstick Tube) 6 BS-691037 Dipstick Tube 7 BS-691036 Dipstick 8 BS-691032 Dipstick Tube Seal 9 BS-499602 Dipstick/Tube Seal 10 BS-691243 Flywheel Fan 11 BS-691059 Nut (Flywheel) 12[...]

  • Page 30

    CYLINDER / CRANKCASE FH451V - AS18 CYLINDER / CRANKCASE FH451V AS18 30[...]

  • Page 31

    CYLINDER / CRANKCASE FH451V-AS18 REF. PART NO. NUMBER DESCRIPTION QTY. 1 KM-11004-7005 Head Gasket 2 2 KM-11008-6042 Cylinder Head #1 1 3 KM-11008-7009 Cylinder Head #2 1 4 KM-11022-7003 Rocker Case 2 5 KM-11060-7001 Rocker Case Gasket 2 6 KM-11060-7008 Crankcase Gasket 1 7 KM-11061-7001 Breather Gasket 1 8 KM-13271-7016 Plate 1 9 KM-14091-7006 Bre[...]

  • Page 32

    PISTON / CRANKSHAFT FH451V-AS18 3 2[...]

  • Page 33

    PISTON / CRANKSHAFT FH451V-AS18 REF. PART NO. NUMBER DESCRIPTION QTY. 1 KM-13001-7008 Piston 2 KM-13029-7004 Piston, 0.50 AR 2 KM-13002-7001 Piston Pin 2 3 KM-13008-6055 Piston Ring Set 2 KM-13025-7001 Piston Ring Set, 0.50 AR 4 KM-13031-7001 Crankshaft 1 5 KM-13251-7004 Connecting Rod 2 KM-13251-7003 Connecting Rod, 0.50 AR 6 KM-92033-7005 Snap Ri[...]

  • Page 34

    VALVE / CAMSHAFT FH451V - AS18 VALVE / CAMSHAFT FH451V AS18 3 4[...]

  • Page 35

    VALVE / CAMSHAFT FH451V-AS18 REF. PART NO. NUMBER DESCRIPTION QTY. 1 KM-12004-7003 Intake Valve 2 2 KM-12005-7003 Exhaust Vale 2 3 KM-12009-7001 Valve Spring Retainer 4 4 KM-12011-2056 Collet 8 5 KM-12016-7001 Rocker Arm 4 6 KM-12032-7001 Tappet 4 7 KM-13070-7001 Guide 1 8 KM-13070-7004 Guide 1 9 KM-13116-2057 Push Rod 4 10 KM-13271-7021 Governor P[...]

  • Page 36

    L U BRI C ATI O N E QU IPMENT FH451V - AS18 UC O Q U FH451V AS18 3 6[...]

  • Page 37

    LUBRICATION EQUIPMENT FH451V-AS18 REF. PART NO. NUMBER DESCRIPTION QTY. 1 KM-13107-7009 Shaft 1 2 KM-13271-7017 Plate 1 3 KM-14075-7009 Cap Assy. 1 4 KM-16154-2053 Pump Rotor (Inner) 1 5 KM-16154-2054 Pump Rotor (Outer) 1 6 KM-49065-2078 Oil Filter (Spin On) 1 7 KM-49065-7004 Oil Filter (Internal) 1 8 KM-59051-7011 Spur Gear 1 9 KM-59231-7005 Oil D[...]

  • Page 38

    COOLING SYSTEM FH451V-AS18 3 8[...]

  • Page 39

    COOLING EQUIPMENT FH451V-AS18 REF. PART NO. NUMBER DESCRIPTION QTY. 1 KM-13270-7007 Plate 1 2 KM-14037-70109H Screen 1 3 KM-49089-7034 Engine Shroud 1 4 KM-49089-7002 Engine Shroud 1 5 KM-49089-7032 Engine Shroud 1 6 KM-59041-7001 Fan 1 7 KM-59066-7002 Fan Housing 1 8 KM-92004-2148 Stud 2 9 KM-92153-7007 Bolt 3 10 KM-92153-7008 Bolt 1 11 KM-55020-7[...]

  • Page 40

    ELECTRIC E Q UIPMENT FH451V-AS18 Q 40[...]

  • Page 41

    ELECTRIC EQUIPMENT FH451V-AS18 REF. PART NO. NUMBER DESCRIPTION QTY. 1 KM-21171-7013 Ignition Coil 2 2 KM-21193-7007 Flywheel 1 3 KM-26030-7001 Harness 1 4 KM-92004-7009 Stud 2 5 KM-92066-7002 Plug 1 6 759-3331 Spark Plug 2 8 KM-92151-2097 Bolt 12 x 30 1 9 KM-92200-7002 Washer 1 10 KM-130B0620 Flange Bolt 2 11 KM-510A5100 Woodruff Key 1 12 KM-59031[...]

  • Page 42

    CONTROL E Q UIPMENT FH451V-AS18 Q 4 2[...]

  • Page 43

    CONTROL EQUIPMENT FH451V-AS18 REF. PART NO. NUMBER DESCRIPTION QTY. 1 KM-13107-7010 Shaft 1 2 KM-13271-7018 Plate 1 3 KM-16169-7010 Choke Link 1 4 KM-16171-7001 Link 1 5 KM-39129-7003 Governor Spring 1 6 KM-49103-7004 Governor Arm 1 7 KM-49113-7027 Control Panel 1 8 KM-92009-7007 Screw, 4 x 35 2 9 KM-92145-7003 Spring 1 10 KM-92145-7004 Spring 1 11[...]

  • Page 44

    CARBURETOR FH451V-AS18 4 4[...]

  • Page 45

    CARBURETOR FH451V-AS18 REF. PART REF. PART NO. NUMBER DESCRIPTION QTY. NO. NUMBER DESCRIPTION QTY. 1 KM-11003-2105 Needle Seat 1 22 KM-49121-2222 Main Nozzle, #113A 1 2 KM-11060-2406 Bowl Gasket 1 23 KM-59076-7001 Intake Manifold 1 3 KM-11061-7004 Insulator Gasket 2 24 KM-92009-2015 Screw 1 4 KM-11061-7018 Air Cleaner Gasket 2 25 KM-92009-2024 Scre[...]

  • Page 46

    AIR FILTER FH451V - AS18 FH451V AS18 4 6[...]

  • Page 47

    AIR FILTER FH451V-AS18 REF. PART NO. NUMBER DESCRIPTION QTY. 1 KM-11038-7006 Air Filter Case 1 2 KM-11013-7001 Pre Filter 1 3 KM-11013-7002 Air Filter 1 4 KM-11038-7009 Air Filter Cover 1 5 KM-92191-7001 Tube 1 6 KM-11050-7006 Bracket 1 7 KM-92015-1193 Nut 2 8 KM-92210-7004 Nut 1 9 KM-232B0514 Pan Screw 2 10 KM-27012-7001 Air Filter Hook 2 11 KM-59[...]

  • Page 48

    FUEL SYSTEM FH451V - AS18 FUEL SYSTEM FH451V AS18 4 8[...]

  • Page 49

    FUEL SYSTEM FH451V-AS18 REF. PART NO. NUMBER DESCRIPTION QTY. 1 KM-23062-70049H Bracket 1 2 KM-49019-7001 Fuel Filter 1 3 KM-49040-7001 Fuel Pump 1 4 KM-92170-2088 Clamp 4 5 KM-92191-7002 Tube 1 6 KM-92191-7003 Tube 1 7 KM-92191-7004 Tube 1 8 KM-130B0620 Flange Bolt 2 4 9[...]

  • Page 50

    STARTER FH451V - AS18 STARTER FH451V AS18 50[...]

  • Page 51

    STARTER FH451V-AS18 REF. PART NO. NUMBER DESCRIPTION QTY. 1 KM-13101-7003 Gear Assy. 1 2 KM-21039-7004 Brush 1 3 KM-21080-7001 Armature 1 4 KM-21163-7010 Starter 1 5 KM-39184-7004 Bracket Assy. 1 6 KM-92151-7013 Bolt 1 7 KM-130B0816 Flange Bolt 2 5 1[...]

  • Page 52

    LABELS FH451V-AS18 LABELS FH451V-AS18 5 2[...]

  • Page 53

    LABELS FH451V-AS18 REF. PART NO. NUMBER DESCRIPTION QTY. 1 KM-56033-7001 Manual Label 1 2 KM-56070-7001 Warning Label 1 3 KM-56080-7010 Brand Label 1 NOT SHOWN ON PREVIOUS PAGE REF. PART NO. NUMBER DESCRIPTION QTY. N/A Short Block 01008415 Complete 5 3[...]

  • Page 54

    Cub Cadet LLC P.O . B ox 36 11 31 Cl ev eland, OH 44136 F o r m N o . 0 1 00 8 37 1 R e v . 0 3 - 5 0 4 / 0 3 / 2 0 0 3 Rev. By DRM 05/06/03[...]