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Curtis Computer 1604 manual

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Table of contents for the manual

  • Page 1

    M M A A N N U U A A L L MODEL 1604/1608 SWITCH MODE BA TTERY CHARGERS for Lead-Acid Batteries Before char ging, read instructions carefully![...]

  • Page 2

    IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS R ead the Operating I nstructions carefully before using the Model 1604 or M odel 1608 charger . 1. WARNING – F ailure to install and operate the charger in accordance with these instructions may result in damage to the charger or injury to the operator . 2. WARNING – Ne v er place the cha[...]

  • Page 3

    CONTENTS 1. MODEL ENCODEMENT .............................. page 1 2. TECHNICAL SPECIFICA TIONS .................. page 2 3. INST ALL A TION .............................................. page 4 4. OPERA TION .................................................. page 5 5. TR OUBLESHOO TING .................................. page 9 6. MAINTENANCE .....[...]

  • Page 4

    2 12V / 24V, 4A Chargers 12V, 8A Chargers 24V, 8A Chargers Nominal Operating Voltage 120VAC 230VAC 120VAC 230VAC 120VAC 230VAC Input Voltage (VAC) 90 - 132 180 - 264 90 - 132 180 - 264 105 - 132 210 - 264 Operating Frequency (Hz) 47 - 63 Input Current (A rms , max.) 12VDC nominal outputs 1.0 @ 90V/60Hz 0.5 @ 180V/50Hz 2.0 @ 90V/60Hz 1.0 @ 180V/50Hz[...]

  • Page 5

    2.4 En vironmental O perating Range: -10˚C to + 50˚C S torage Range: -40˚C to + 85˚C H umidity: 95% RH (non-condensing) at 35˚C S hock: SAE J1378, 55g V ibration: 5g rms, 5-500 Hz, 2 hours per axis Pr otection: 1604CS: IP54 1604FV: IP31 (horizontal mounting) 1608FV: IP54 (Electronics) IP31 (F an) 2.5 Compliance 1604CS 1604FV 1608FS UL 1012 UL [...]

  • Page 6

    3 Flash Pattern Indication Y ellow on AC power pr esent Gr een on Charge complete Gr een blinking Charging Y ellow & Gr een on simultaneously Charger in standby mode Y ellow & Gr een blink simultaneously No battery/reverse polarity Y ellow blinks 1X Not r eaching constant voltage setpoint Y ellow blinks 2X Not r eaching 24V within 2 hours Y[...]

  • Page 7

    4 OPERA TION 4.1. Charging the Battery N ote: If a DC output adapter is used, connect the adapter to the charger output connector prior to supplying AC pow er to the charger . 4.1.1 Ensure that the charger is either unplugged from A C power or is in standby mode. 4.1.2 Connect the charger output connector to the vehicle/battery connector . 4.1.3 Pl[...]

  • Page 8

    Amp hour Capacity Amp hour Capacity is the storage capacity of the battery , as defined by the battery's manufacturer . Selecting the appropriate amp hour capacity determines the longest period of time the charger will charge before automatically shutting off. If the charger is still charging at this point, it pro vides an error code to the op[...]

  • Page 9

    F igure 1. End of Charge P rofile t t c V/I CV V I C Top Off Settings - Default setting: Off Charge prof ile with the T op Off settings enabled looks similar to the Equalize end of charge mode (End of char ge option 2). The dif ference is that in the T op Off mode the follo wing parameters can be adjusted: - T op Off T ime, ranging from 0 to 5 hour[...]

  • Page 10

    F igure 3. Float P rofile F igure 2. End of Charge P rofile with Equalize F igure 4. F loat P rofile with Equalize t V t t c V/I CV I FV V/I CV t V t t c FV V/I CV F V C V I t FV CV V t c V/I I Cur tis 1604/08 Manual page 8[...]

  • Page 11

    6 5 TROUBLESHOO TING Problem Possible Causes & Solutions Lights do not turn on. N o power . Plug the unit in. No pow er . If the outlet is damaged, tr y another outlet on another circuit. Y ellow light blinks 1x Battery manufacturer’ s rated capacity may exceed charger's rating. B attery may be damaged or old. Y ellow light blinks 2x Bat[...]

  • Page 12

    Specifications subject to change without notice © 2005 CURTIS INSTRUMENTS, INC. 53031 REV F 7/05 is a registered trademark of Curtis Instruments, Inc. CURTIS INSTRUMENTS, INC. 200 Kisco Avenue, Mt. Kisco, NY 10549 • T el: (914) 666-2971 • FAX (914) 666-2188 www .curtisinst.com[...]