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Cycle Country Quicksilver 54 manual

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Table of contents for the manual

  • Page 1

    QUICKSILVER 54 1701 38TH AVE W PO BOX 229 SPENCER, IA 51301 FAX: 712-262-0248 SERVICE: 800-841-2222 E-MAIL: ccac@cycle country.com LAWN MOWER OWNER’S AND OPERATORS MANUAL KIT NUMBER 30-0025 (Briggs Engine) KIT NUMBER 30-0125 (Honda Engine) CUSTOMER MUST RECEIVE A COPY OF THIS OWNERS MANUAL AT TIME OF SALE © 2001 Cycle Country Accessories Corp. R[...]

  • Page 2

    ONE YEAR LIMITED WARRANTY For the period of one year from the purchase d ate Cycle Country Accesso ries Corporation will repla ce for the original purchas er, free of charge, any pa rt or parts, when found, upon exam ination by Cycle Country Acces sories Corporation, to be defective in material, workmanship, or both. All transportation c ost incurr[...]

  • Page 3

    THANK YOU FOR YOUR PURCHASE OF OUR QUICKSILVER 54 FINISH MOWER ENCLOSED IN THIS KIT IS THE MOWER DECK ASSEMBLY YOU CAN CHOOSE TO MOUNT THE MOWER ON THE FRONT OF YOUR ATV (A) OR PULL THE MOWER BEHIND YOUR ATV (B). A . TO HAVE A COMPLETE FRONT MOUNT MOWER ASSEMBLY , YOU MUST HAVE AT LEAST THREE ITEMS: 1. MODEL SPECIFIC ATTACHING HARDWARE KIT TO ATTAC[...]

  • Page 4

    BEFORE OPERATING THE QUICKSILVER 54 LAWN MOWER—RE AD AND UNDERSTAND ALL OPERATING AND ASSEMBLY INSTR U CTIONS COVERED IN THIS MANUAL. WARNING The QUICKSILVER 54 is a powerful cutting machine and is cap able of amputating hands and feet and can also throw materials that can cause damage to you or your property. PLEASE READ ALL INSTRUCTIONS IN THIS[...]

  • Page 5

    Handle gasoline with care!!! Never remove cap while engine is running. Fill tank ou tdoors only with engine stopped and cool. Stop engine except when cutting grass. Mow in reverse only after careful observation of entire area behind th e lawn mower. DO NOT mow in reverse unless absolutely necessary. OPERATION INSTRUCTIONS THE QUICKSILVER 54 IS DESI[...]

  • Page 6

    replaced if they become bent or chipped from impacting solid objects or when the cutting surface becomes dull from extended use. 10. Check the blade and spindle retainin g nuts and bolts at frequent inte rvals to make sure the blades and spindles remain tight. STARTING – STOPPING 1. To start engine, place throttle in choke position, tu rn key to [...]

  • Page 7

    ASSEMBLY INSTRUCTIONS: DECK & FRAME 1. Disassemble shipping crate sides and top leaving the mower d eck and main frame on the crate base. 2. Lift and rotate the main frame, setting it do wn so the three lift brackets on the main frame are above the three eyeb olts in the mower deck. In sert each of the eyebolts up through the brass bushings. In[...]

  • Page 8

    3. Attach and secure the left and right link ar ms to the main frame using the bolts and bushings provided. NOTE: The link arm goe s on the inside of the tab on the main frame. Link arm goes on the inside of the tab. 4. Attach the solenoid-starter relay assembly to the mower tube frame (right side) as shown in picture below. Note: Not included for [...]

  • Page 9

    BELT ROUTING AND ADJUSTMENT 1. The spring end-to-end length is set at 5- 1/4” from the factory. The spring length MUST BE checked after running 15 minutes and again after m owing for an hour. Check spring length again after a fe w hours of mowing. After the belt is ‘RUN-IN’ , the correct spring length is 4-3/4” -5”. Measurements are taken[...]

  • Page 10

    OPTIONAL 30-0028 PUSH TUBE ASSEMBLY 1. If you have purchased the optional 30-0 028 lawn mower push tube assembly, assemble it at this time as per the instruct ions enclosed in th at package. NOTE: The pivot in that kit is installed on the push tube assembly UPSIDE DOWN FOR PACKAGING PURPOSES . Remove it and reinstall it as shown in the drawing belo[...]

  • Page 11

    2. CONTROL MOUNTING: Refer to pictures on following pages, depending on the type of ATV you have. POLARIS COMPOSITE RACK The mounting of the control panel base to th e Polaris rack requires the customer to remove the tube rail from th e front rack as shown. To mount the controls to the Polaris rack, use: (2) 1/4” x 1-1/16” x 1-5/8” Square U-B[...]

  • Page 12

    To mount the controls to the Kawasaki composite rack, use: (2) 8mm x 50mm bolts (2) 5/16” lock washers (2) 7/8” U-clamp spacers (2) 5/16” flat washers Remove the two hold down bolts as shown on pr evious page. Place the flat washers and spacers under the control panel base and fasten securely using the lock washer and metric bolt. STANDARD TY[...]

  • Page 13

    Deck A ssembly Parts L ist 1 10 9 8 11 12 11 5 6 1 2 6 7 3 4 ITEM NO. QTY. PAR T NO. DESCRIPTION 1 1 CYC3457 Mower Deck 2 1 CYC3495 Eyebolt 3 1 PUR1112 1/2" x 2-1/2" Bolt 4 1 PUR1261 1/2" Nylock Nut 5 1 PUR1145 3/8" x 2" Bolt 6 8 PUR1272 3/8" Nylock Nut 7 1 CYC3472 Motor Mount Support Bar 8 1 PUR1148 3/8" x 2-3/4&[...]

  • Page 14

    4 1 Main Frame As sembly Pa rts L ist 4 3 10 8 15 16 11 7 1 2 6 9 14 5 13 12 IT E M N O . QTY. PART NO . DESCRIPTION 1 1 CYC3461 Main Frame 2 4 PUR1603 Grease Zerk 3 4 PUR1077 1-1/8" x 1-1/2" Cap 4 6 PUR1848 Mount Bracket Spac er 5 3 PUR1129 1/4 x 3-1/4" Bolt 6 3 PUR1265 1/4" Nyloc k Nut 7 3 PUR1591 1/2" x 3/4" x 1&quo[...]

  • Page 15

    3 6 4 2 5 1 7 W h eel Cas t er A s s em bl y Pa r ts L i st IT E M N O . QTY. PART NO. DESCRIPTION 1 4 CYC3484 Wheel Spindle 2 4 PUR1171 5/8" x 5" Bolt 3 24 PUR1245 5/8" F lat Washer 4 4 PUR1543 Wheel 5 4 PUR1283 5/8" Nylock Nut 6 8 PUR1240 14 Gauge Machine Bushing 7 4 PUR1364 3/16" x 1-1/8" Roll Pin 15[...]

  • Page 16

    9 5 8 2 1 4 6 3 7 C o rne r W he e l A s se m b ly Pa r ts L i st I T E M N O . QTY. PART NO. D ESCRI PTION 1 2 P UR1170 5/8" x 3-1/2" Bolt 2 2 PUR1547 Corner Wheel 3 2 PUR1246 Flatwasher 5/8 SAE 4 2 PUR1258 5/8" Jam Nut 5 1 CYC3491 Left Corner Wheel Bracket 6 2 P UR1283 5/8" Nylock Nut 7 4 P UR1189 5/16" x 1" Carriage[...]

  • Page 17

    Mo to r Mo u n t As se mb l y Pa r t s Li st Use Fine Th read Bo lt an d L o c k W as h er fo r H o nda Engi ne 2 Pl a c e s 22 23 20 19 17 18 16 10 13 4 3 5 1 9 6 8 15 14 24 11 7 2 25 26 27 21 4 12 17 N O . QTY. P A R T N O . D E SC R IP TION 1 1 CYC3471 Motor Mou nt 2 2 PU R1178 1/ 2" x 2" Ca r r i age B ol t Al l T hr ea d 3 2 PU R1233[...]

  • Page 18

    B e lt C o v e r A s se m b ly Pa r ts L ist 1 6 4 2 7 3 5 8 ITEM NO. QTY. PART NO. DESCRIPTIO N 1 1 CYC3501 Right Belt Cover 2 1 CYC3502 Left Belt Cover 3 6 PUR1184 1/4" x 4" C arriage Bolt Full Thread 4 18 PUR1237 1/4" Flat Washer 5 12 PUR1848 Mount Bracket Spacer 6 6 PUR1265 1/4" Nylock Nut 7 6 PUR1589 1/4" x 1" x 3[...]

  • Page 19

    Belt T ens ioner A ss e mbly Parts List 1 11 12 9 2 3 4 8 4 10 7 5 6 14 13 ITEM NO. QTY. PAR T NO. DESCR IPTION 1 1 CYC3481 Belt Tensione r 2 1 PUR1152 3/8" x 3-1/4" Bolt 3 1 CYC3479 Belt Idler Spac er 4 3 PUR0250 3/8" Flat Washe r 5 6 PUR1240 14 Gauge Mac hine Bushing 6 1 PUR1603 Grease Zerk 7 1 CYC3480 Belt Tensione r Bushing 8 2 P[...]

  • Page 20

    2 3 6 7 10 11 9 8 5 4 1 Bla d e S p ind le A s se m b ly Pa r ts L ist 20 I T E M N O . QTY. PART NO. DESCRIPTION 1 9 PUR1158 5/16" x 1-1/4" Bolt 2 21 PUR1293 5/16" Lock Washer 3 3 PUR1552 Blade Drive Pulley 4 3 PUR1544 Pulley Spacer 5 12 PUR1155 5/16" x 1" Bolt 6 3 PUR1553 Spindle Assembly 7 3 PUR1554 Friction Disc 8 3 PUR[...]

  • Page 21

    Note: Not all parts used in every application 10 17 2 1 9 12 11 13 14 7 6 3 16 7 8 4 Contr ol Pa nel A sse mbly Parts List 15 5 ITEM NO. QTY. PART NO. DESCRIP TION 1 1 CYC 3489 Control Pa nel Base 2 1 CYC 3490 Control Pa nel Cover 3 2 PUR1130 1/4" x 3/4" Bolt 4 2 CYC 5397 Clam p Knob 5 2 PUR1348 1/4" x 20 Nut Retainer 6 2 PUR1412 1/4[...]

  • Page 22

    1 5 7 6 8 9 10 2 4 3 Wi r i n g & C a b l e A s s e m b l y Pa r t s L i st 11 N o . 11 f o r us e w it h H o nd a eng ine o nly 12 2 2 I T E M N O . QTY. P ART NO . DESCRIPTI ON 1 1 P U R 1549 Thr ott le C able 2 1 PUR1 6 0 1 AT V Wi r i ng Ha r ne s s 3 1 P U R 1548 LM W ir ing H ar ness 4 1 P U R 1374 R ing Ter m in al 5/16 8G a. 5 2 PU R 11[...]

  • Page 23

    Cycle Country Access o ries Corp oration has been a world-renow ned m anufacturer of quality ATV products since 1981 and w e ho pe you will enjoy y our new Cycle Country acce ssory. We’re the In dustry Snow Blade leader: 42” , 48”, 54 ” , 60” & 72 ” Straight B l ades 52” & 60” St ate Plows Po wer ‘V’ Bl ad e If a winch i[...]