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Daewoo DOORS manual

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Table of contents for the manual

  • Page 1

    DAEWOO M-150 BL2 SECTION 9P DOOR S CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless ot[...]

  • Page 2

    9P – 2 DOORS DAEWOO M-150 BL2 DESCRIPTION AND OPERA TION DOOR L OCK STRIKER The front and the rear door lock strikers each consist of a striker with two screws threaded into a floating cage plate in the B-pillars and C-pillars. The door is secured in the closed position when the door lock fork snaps over and engages the striker . CHILDPROOF REAR [...]

  • Page 3

    DOORS 9P – 3 DAEWOO M-150 BL2 COMPONENT LOCA TOR FRONT DOOR D19C403A[...]

  • Page 4

    9P – 4 DOORS DAEWOO M-150 BL2 1. Seal T rim 2. Lock Button 3. T rim Panel 4. Pocket Handle (Deluxe T ype) 5. Pocket Handle Bracket (Deluxe T ype) 6. Inside handle 7. Manual Regulator Handle 8. Pocket Handle (Standard T ype) 9. Door Speaker Cover 10. Map Pocket 1 1. Contact Switch 12. Striker 13. Opening W eatherstrip 14. Door W eatherstrip 15. Gl[...]

  • Page 5

    DOORS 9P – 5 DAEWOO M-150 BL2 REAR DOOR D19C404A[...]

  • Page 6

    9P – 6 DOORS DAEWOO M-150 BL2 1. Seal T rim 2. Lock Button 3. T rim Panel 4. Pocket Handle (Deluxe T ype) 5. Pocket Handle Bracket (Deluxe T ype) 6. Inside handle 7. Manual Regulator Handle 8. Pocket Handle (Standard T ype) 9. Striker 10. Opening W eatherstrip 1 1. Door W eatherstrip 12. Glass Run 13. Interior Garnish Molding 14. Rear Door 15. In[...]

  • Page 7

    DOORS 9P – 7 DAEWOO M-150 BL2 REP AIR INSTRUCTIONS ON–VEHICLE SER VICE D109E521 FRONT DOOR GLASS RUN Removal Procedure 1. Remove the front door seal trim from the front door . Refer to “ Door Seal T rim ” in this section. 2. Remove the outside rearview mirror from the front door . Refer to Section 9L, Glass and Mirrors. 3. Remove the guide [...]

  • Page 8

    9P – 8 DOORS DAEWOO M-150 BL2 D109C566 REAR DOOR GLASS RUN Removal Procedure 1. Remove the inside channel weatherstrip from the rear door . Refer to Section 9G, Interior T rim. 2. Remove the outside channel weatherstrip from the rear doors. Refer to Section 9G, Interior T rim. 3. Remove the rear door trim panel. Refer to Section 9G, Interior T ri[...]

  • Page 9

    DOORS 9P – 9 DAEWOO M-150 BL2 D109C570 DOOR L OCK STRIKER Removal Procedure 1. Remove the door lock striker . D Remove the screws (1). D Remove the door lock striker (2). D109C571 Installation Procedure Notice: Dissimilar metals in direct contact with each other may corrode rapidly . Make sure to use the correct fasteners to prevent premature cor[...]

  • Page 10

    9P – 10 DOORS DAEWOO M-150 BL2 D109C574 DOOR LOCK STRIKER ADJUSTMENT Notice: The door lock striker is an important attaching part that can affect the performance of vital components and systems and can cause major repair expenses. If replacement becomes necessary , the door lock striker must be replaced by one with the same part number or with an[...]

  • Page 11

    DOORS 9P – 11 DAEWOO M-150 BL2 D109C577 5. If a fore or aft adjustment is required, use the following steps: D Remove the striker screws (1). D Remove the spacer in order to move the st riker to- ward the rear of the vehicle (2). D Add a 2 mm (0.08 inch) spacer in order to move the striker toward the front of the vehicle. D Install the striker sc[...]

  • Page 12

    9P – 12 DOORS DAEWOO M-150 BL2 The tailgate lock striker consists of a striker with two screws that are threaded into a tapped, floating cage plate located in the appropriate body pillar . This floating cage plate allows the striker to be easily adjusted in or out and up or down. The tailgate is secured in the closed position when the tailgate lo[...]

  • Page 13

    DOORS 9P – 13 DAEWOO M-150 BL2 D19C580A Up and Down Adjustment 1. The tailgate must be properly aligned. 2. Close the tailgate until the lock fork contacts the strik- er . 3. Stand next to the tailgate opening and move the tail- gate slowly up and down, just touching the striker each time. D109C581 4. The alignment of the lock fork and the strike[...]

  • Page 14

    9P – 14 DOORS DAEWOO M-150 BL2 D109C584 4. Remove the front door lock. D Remove the screws (1). D Remove the front door lock (2). Important: Disconnect the actuator connector , if equipped with the central door lock system. D109C585 Installation Procedure Notice: Dissimilar metals in direct contact with each other may corrode rapidly . Make sure [...]

  • Page 15

    DOORS 9P – 15 DAEWOO M-150 BL2 D109C583 5. Disconnect the outside door handle rod from the door lock. a. Outside door handle rod. D109C586 6. Disconnect the door lock from the vehicle. D Remove the screws (1). D Remove the door lock (2). Important: Disconnect the actuator connector if equipped with the central door lock system. D109C587 Installat[...]

  • Page 16

    9P – 16 DOORS DAEWOO M-150 BL2 D109C588 CENTRAL DOOR LOCK ACTUA T OR Removal Procedure 1. Disconnect the negative battery cable. 2. Remove the door seal trim. Refer to “ Door Seal T rim ” in this section. 3. Remove the door lock assembly . Refer to “ Door Lock ” in this section. 4. Remove the actuator from the door lock assembly . D Remov[...]

  • Page 17

    DOORS 9P – 17 DAEWOO M-150 BL2 D109C592 Installation Procedure 1. Install the tailgate lock with the screws. 2. Install the lock rod to the tailgate lock cylinder . 3. Install the tailgate trim panel. Refer to Section 9G, In- terior T rim . D109C593 INSIDE DOOR HANDLE Removal Procedure 1. Removal the inside door handle. D Remove the screw (1). D [...]

  • Page 18

    9P – 18 DOORS DAEWOO M-150 BL2 D109C596 Installation Procedure 1. Install the outside front door lock handle with the bolts. 2. Install the front door lock rods. 3. Connect the negative battery cable. D109C597 OUTSIDE REAR DOOR HANDL E Removal Procedure 1. Disconnect the negative battery cable. 2. Remove the rear door lock. Refer to “ Childproo[...]

  • Page 19

    DOORS 9P – 19 DAEWOO M-150 BL2 D109C600 Installation Procedure 1. Install the door lock cylinder with the clip. 2. Install the outside door handle. Refer to “ Outside Front Door Handle ” in this section. 3. Connect the negative battery cable. D109C601 MANUAL WINDOW REGUL A TOR Removal Procedure 1. Remove the glass. Refer to Section 9L, Glass [...]

  • Page 20

    9P – 20 DOORS DAEWOO M-150 BL2 D109C604 4. Remove the window motor from the window regula- tor . D Remove the screws (1). D Remove the window regulator (2). Caution: Be careful what you are doing when sepa- rating the window motor and the window regulator . Y ou may be hurt. D109C605 Installation Procedure 1. Install the window motor to the windo[...]

  • Page 21

    DOORS 9P – 21 DAEWOO M-150 BL2 D19C608A Installation Procedure Notice: Dissimilar metals in direct contact with each other may corrode rapidly . Make sure to use the correct fastener to prevent premature corrosion. 1. Connect the body – to – door rubber grommet. 2. With the aid of another technician, lightly secure the front door with the bol[...]

  • Page 22

    9P – 22 DOORS DAEWOO M-150 BL2 D19C611A Installation Procedure Notice: Dissimilar metals in direct contact with each other may corrode rapidly . Make sure to use the correct fastener to prevent premature corrosion. 1.Connect the body – to – door rubber grommet. 2. With the aid of another technician, lightly secure the rear door with the bolts[...]

  • Page 23

    DOORS 9P – 23 DAEWOO M-150 BL2 D19C614A Installation Procedure Notice: Dissimilar metals in direct contact with each other may corrode rapidly . Make sure to use the correct fastener to prevent premature corrosion. 1. Connect the body – to – tailgate rubber grommet. 2. With the aid of another technician, lightly secure the tailgate with the b[...]

  • Page 24

    9P – 24 DOORS DAEWOO M-150 BL2 D109C616 Installation Procedure Notice: Dissimilar metals in direct contact with each other may corrode rapidly . Make sure to use the correct fastener to prevent premature corrosion. 1. With the aid of another technician, install the hinge to the door and the body with the bolts. D109C617 DOOR HOLD OPE N LINK Remov[...]

  • Page 25

    DOORS 9P – 25 DAEWOO M-150 BL2 D109C620 Installation Procedure 1. Install the channel weatherstrip. D109C621 INSIDE CHANNEL WEA THERSTRIP (DEL UXE) Removal Procedure 1. Remove the door trim. Refer to Section 9G, Interior T rim. 2. Remove the channel weatherstrip from the door trim. D Straighten the retaining tabs (1). D Remove the channel weather[...]

  • Page 26

    9P – 26 DOORS DAEWOO M-150 BL2 D109C624 Installation Procedure 1. Press the outside channel weatherstrip onto the door . 2. Install the weatherstrip screw . D109C625 DOOR WEA THERSTRIP Removal Procedure 1. Remove the door hold open link bolt. D109C626 2. Remove the door weatherstrip. D Remove the clip (1). D Remove the weatherstrip pins (2). D109[...]

  • Page 27

    DOORS 9P – 27 DAEWOO M-150 BL2 D109C566 DOOR SEAL TRIM Removal Procedure 1. Remove the door trim panel. Refer to Section 9G, In- terior T rim. 2. Remove the door seal trim. a. Door seal trim. b. Door pocket handle bracket. Important: In case of the deluxe trim, remove the door pocket handle bracket in advance. D109C628 Installation Procedure 1. I[...]

  • Page 28

    9P – 28 DOORS DAEWOO M-150 BL2 D109C631 Installation Procedure 1. Install the door opening weatherstrip to match the marking. 2. Install the rocker panel trim and the lower B – pillar panel trim. D109E543 MANUAL WINDOW REGUL A TOR HANDLE Removal Procedure 1. Remove the window regulator handle. D Using a cloth, pull out the clip (1). D Remove th[...]

  • Page 29

    DOORS 9P – 29 DAEWOO M-150 BL2 D19C635A Installation Procedure 1. Install the tailgate strut with the ball studs.[...]

  • Page 30

    9P – 30 DOORS DAEWOO M-150 BL2 SCHEMA TIC AND ROUTING DIAGRAMS POWER DOOR LOCKS (LEFT – HAND DRIVE) D19C201B[...]

  • Page 31

    DOORS 9P – 31 DAEWOO M-150 BL2 POWER DOOR LOCKS (RIGHT – HAND DRIVE) D19C201S[...]

  • Page 32

    9P – 32 DOORS DAEWOO M-150 BL2 POWER DOOR LOCKS (W/ ANTI – THEFT CONTROL : LHD) D19C201S[...]

  • Page 33

    DOORS 9P – 33 DAEWOO M-150 BL2 POWER DOOR LOCKS (W/ ANTI – THEFT CONTROL : RHD) D19C202S[...]

  • Page 34

    9P – 34 DOORS DAEWOO M-150 BL2 POWER WINDOWS (FRONT ONL Y) D19C202B[...]