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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Datalogic CBX800, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Datalogic CBX800 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Datalogic CBX800. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Datalogic CBX800 should contain:
- informations concerning technical data of Datalogic CBX800
- name of the manufacturer and a year of construction of the Datalogic CBX800 item
- rules of operation, control and maintenance of the Datalogic CBX800 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Datalogic CBX800 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Datalogic CBX800, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Datalogic service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Datalogic CBX800.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Datalogic CBX800 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
CBX800 INSTALLATION MANUAL Figure A Indi c ator LE D s 1 C ov er S c rew s (4) 2 C ompr es si on Connec t or s (5) 4 25- pi n D evi ce C onne ctor 5 Hos t Interfac e Module P anel 3 NOTE For a complete Gateway configur ation using t he Genius ™ configuration program, refer to the CBX800 Help On-Lin e available on t he CD. This manual is also down[...]
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Page 2
CBX800 INSTALLATION MANUAL 2 Figure B P ow e r s w i t ch (O N /O F F) 1 2 S ource C hass i s G rounding Selec tor 3 S o ur ce S h iel d Sel e cto r 5 4 Po w e r So u r c e Se le c t o r Mounti ng H ol es (2) 6 D ata S ou r c e P ort C onnector Indic ator LE Ds 7 A uxi l i ary P or t C onnect or 8 IP 65 H os t Interface Modul e C onnector 9 S tanda[...]
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Page 3
CBX800 INSTALLATION MANUAL 3 UPDATES AND LANGUAGE AVAILABILITY UK/US The latest drivers and documentatio n updates for this product are available on Internet. Log on to: www.automation.datalogic.com I Su Internet sono disponibili le versioni a ggiornate di driver e doc umentazi one di questo prodotto. Questo manuale è disponibile anch e nella vers[...]
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Page 4
CBX800 INSTALLATION MANUAL 4 DESCRIPTION The CBX800 is a Gateway connection bo x which can be used as an ac cessory to facilitate system connections for installation and device replaceme nt of se veral Datalogic family reading devices. It allows connection of devices equ ipped with a st andard RS232/RS 485 communication interface to the most common[...]
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Page 5
CBX800 INSTALLATION MANUAL 5 ACCESSORIES The following accessories are avail able on request for the CBX800: Name Description Part Number BM200/210 Ethernet TCP/IP Module STD/IP65 93AC C1851, 93ACC1852 BM300/310 Profibus Module STD/IP65 93ACC1810, 93ACC1811 BM400 DeviceNet Module IP65 93ACC1814 BM500/510/520 Ethernet/IP Module STD/IP65/ IP54 93ACC1[...]
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Page 6
CBX800 INSTALLATION MANUAL 6 ACCESS TO INTERNAL PARTS To make installation and replac ement easier, the CBX800 is made up of three parts: 1) the body of the device co ntaining all el ectronic components and optional boards 2) the transparent removable cover for inspection an d for easy access to spring clamps and internal modules 3) the removable f[...]
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Page 7
CBX800 INSTALLATION MANUAL 7 MECHANICAL INSTALLATION CBX800 can be mounted to various wooden or plastic su rfaces using two self-threa ding screws (3.9 x 45 mm) and washers. Mounting to other surfaces such as concrete walls or metallic panels requires appropriate user-suppl ied parts (screws, screw anchors, nuts, etc). CBX800 can also be mou nted t[...]
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Page 8
CBX800 INSTALLATION MANUAL 8 NOTE Vdc is electrically connected to +V, just as GND is electrically connected to -V. T his is useful for supplying external trigger, inp uts and outputs from the CBX800 power source, how ever +V and -V signals should not be used as power supply inp uts to the CBX800. The power supp ly must be between 10 and 30 Vdc on [...]
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Page 9
CBX800 INSTALLATION MANUAL 9 PINOUT Pinouts Group Name Function Vdc Power Suppl y Input Volta ge + GN D Power Suppl y Input Voltage - Input Power Eart h Protection Earth Ground +V Power Source – Ex ternal Trigger I1A External Trigger A (pola rity insensitive) I1B External Trigger B (pola rity insensitive) External Trigger Input -V Power Reference[...]
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Page 10
CBX800 INSTALLATION MANUAL 10 The input power signals Vdc , GND and Earth as well as the network signals REF , ID+ , ID- and Shield ; and RTX+ , RTX- and SGND are repe ated to facilitate system cabling. In this way the power and net work busses can enter and exit the CBX800 from different spri ng clamps but be physically connected tog ether. NOTE T[...]
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Page 11
CBX800 INSTALLATION MANUAL 11 SOURCE CHASSIS GROUNDI NG JUMPER SETTINGS The reading device chassis gr ounding method can be selected b y positioning a jumper (see Figure 8 ). In this way the reading device chassis c an be connected to earth gr ound (only if pin Earth is connected to a good earth ground). For all reading devic es except 6K/8K, the c[...]
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Page 12
CBX800 INSTALLATION MANUAL 12 RS485 HD OFF ON Figure 11 – RS485 HD Terminati on Resistance Switch The RS485 HD termination r esistance switch enables or di s ables the insertion of the bus termination resistor for RS485 Half Duplex Multidrop applicati ons. CAUTION In Multiplexer applications the termination resi stor must be enab led ONLY on the [...]
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Page 13
CBX800 INSTALLATION MANUAL 13 The Net Type selector switch allows setting the Gateway type: Serial (Non e), Fieldbus, ID-NET™ network: all non net work applications (Typology Role = Other) must be set to None (0) . ID-NET ™ Slaves must be set to Slave Multidata (9) , (same ID-NET™ network Topology Role as the ID -NET™ Master). Throu[...]
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Page 14
CBX800 INSTALLATION MANUAL 14 ELECTRICAL CONNECTIONS POWER SUPPLY CBX0 0 can accept power from the conn ected reading devi ce through the 25-pin connector, or thro ugh t he dedicated spring clamp connector (see sectio n Power Source Jumper Setting s ). The default jumper setting, requ ires power to be supp lied to the CBX800 through the Vdc and GND[...]
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Page 15
CBX800 INSTALLATION MANUAL 15 Host RS232 Interface The RS232 interface can be used for connections to the host computer allowing transmission of code data. The following pins are used for RS232 i nterface connection: Pinout Function TX Tra nsm it Dat a RX Receive Data RTS Request To Send CTS Clear To Send SGND Signal Ground It is always advisable t[...]
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Page 16
CBX800 INSTALLATION MANUAL 16 Host RS485 Full-Duplex Interface The RS485 full -duplex (5 wires + shie ld) interface is used for no n-polled communication p rotocols in point-to-point connections over longer dista nces (max 1200 m / 3940 ft) than those acceptable for RS 232 communications or in electrically noisy enviro nments. The CBX800 pinout fol[...]
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Page 17
CBX800 INSTALLATION MANUAL 17 Host RS485 Half-Duplex Interface The RS485 half-dupl ex (3 wires + shield) interface is used for polled communic ation protocols. It can be used for Multidrop connections with a Datalo gic MX4000 Multiplexer, exploiti ng a proprietary protocol based on polled mode calle d MUX32 protocol, where a ma ster device p olls s[...]
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Page 18
CBX800 INSTALLATION MANUAL 18 AUXILIARY INTERFACE All CBX800s have an RS 232 auxiliary interface availa bl e on the 9-pin connector bel ow, which can be linked to another host computer or an external s ystem. This inte rface is mainly used for CBX8 00 configuration through Genius™, the multilanguage software tool. Diagnostics and program download[...]
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Page 19
CBX800 INSTALLATION MANUAL 19 DATA SOURCE INTERFACE The Data Source port can b e used for configuration and data monitoring purposes. It allows full RS232/RS485 connectivity and is software selectable. Data Source RS232 Interface The following pins are used fo r RS232 interface connections: Pinout Function TX Tra nsm it Dat a RX Receive Data RTS Re[...]
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Page 20
CBX800 INSTALLATION MANUAL 20 NOTE For applications that do not u se RX485 signals, do not lea ve these lines floating but connec t them to SGND as shown below . SGND RX485+ RX485- USER INTERFA CE SGND TX+ TX- CBX800 Figure 24 - RS485 Full-duplex Connections using Onl y TX Signals DATA SOURCE AUXILIARY INTERFACE The Data Source Auxiliary Interface [...]
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Page 21
CBX800 INSTALLATION MANUAL 21 INPUTS The two optocoup led polarity insensitiv e inputs, Input 1 (Exter nal Trigger Input) and Input 2, a generic input, available on the CB X800 spring clamp terminal blocks, are managed by the read er connected to the 25-pin connector. These inputs are optocoup led and can be driven by both NPN and PNP t ype command[...]
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Page 22
CBX800 INSTALLATION MANUAL 22 EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER Pulled down to Exte rnal Input Device Refere nce Input Signal PNP Photocell Figure 29 - PNP External Trigger Using E xternal Power Pulled up to Ex ternal Input Device Pow er Input Signal NPN Photocell Figure 30 - NPN External Trigg er Using External Power Generic [...]
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Page 23
CBX800 INSTALLATION MANUAL 23 Power to Input Input Device Signal Input Devi ce Reference Input Device NPN Input 2 Using CBX800 Pow er INPUT 2 CONNECTIONS USING EXTERNAL POWER Pulled down to Exter nal Input Device R eference Input Signal Input Device Figure 31 - PNP Input 2 Using E xternal Power Pulled up to External Input Device Pow er Input Signal[...]
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Page 24
CBX800 INSTALLATION MANUAL 24 OUTPUT CONNECTIONS USING CBX800 POWER CAUTION Power is available directly to the Output Devi ce, inde pendently from the Power Supply Switch inside the CBX800. Power to Output Output device Signal Output device Reference Output Device Figure 33 - Open Emit ter Output Using CBX800 Pow er Power to Output device Output de[...]
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Page 25
CBX800 INSTALLATION MANUAL 25 OTHER I/O Two further input signals and one output signal, are av ail able on the CBX800 for readers that support them. These further input/output opt ions are: two optocoupled polarity insensit ive in puts (Input 3 and input 4) one optocoupled po larity inse nsitive output (Output 3) The connections are indica[...]
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Page 26
CBX800 INSTALLATION MANUAL 26 INDICATOR LEDS green yell ow green yell ow green blue/red yell ow green yell ow green Figure 37 – Indicator LEDs There are ten Indicator LEDs which signal power, communication, and I/O activity and are visible from the CBX800 outside cover. The Power LED is blue when po wer is correctly applied to the CBX800 and the [...]
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Page 27
CBX800 INSTALLATION MANUAL 27 TYPICAL LAYOUTS The following figure shows the general s ystem layout. Figure 38 – General S ystem Layout The general system layout a llows the CBX800 Gateway to connect any serial dev ice (Hand-Held Reader, 6K, 8KA Scanner, Matrix-2000, et c.), collect its information and send it to a Host over a serial or T CP/IP o[...]
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Page 28
CBX800 INSTALLATION MANUAL 28 Fieldbus Gateway Layout CBX800 Parameters Fieldbus Gateway (ex: Profibus interface board = BM3x0 ) Note Net Type Rotary Switch 2 Address Rota ry Switches X100 = 0, 1 X10 = 0..9 X1 = 0..9 Address Range= 00..126 Topology Role Other System Layout / Main Port Type Profibus Communication Settings / Gateway / Status <chec[...]
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Page 29
CBX800 INSTALLATION MANUAL 29 Ethernet TCP/IP Gateway Layout CBX800 Parameters Ethernet TCP/IP Gateway ( interface board = BM2x0 ) Note Net Type Rotary Switch 7 Topology Role Other System Layout / Main Port Type Ethernet TCP/IP Communication Settings / Gateway / Data Tx <checked> Communication Settings / Gateway / Line Parameters/ ( all param[...]
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Page 30
CBX800 INSTALLATION MANUAL 30 ID-NET™ Gateway Layout CBX800 Parameters ID-Net Gateway Note Net Type Rotary Switch 9 Address Rota ry Switches X100 = 0..9 (ID-Net Baud rate ) X10 = 0..3 X1 = 0..9 (X10 + X1) Address Rang e = 1..31 Topology Role ID-NET Slave (Multidata ) System Layout / Network Baud Rate (bps) Aligned to the ID-Net Master baud rate S[...]
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Page 31
CBX800 INSTALLATION MANUAL 31 MUX32 Gateway Layout CBX800 Parameters MUX32 Gateway Note Net Type Rotary Switch 0 Topology Role Other System Layout / Main Port Type Serial System Layout / Main Port Serial Protocol MUX 32 slave Communication Settings / Main Serial Port / Data Tx <enabled> Communication Settings / Main Serial Port / Line Paramet[...]
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Page 32
CBX800 INSTALLATION MANUAL 32 TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage 10 to 30 Vdc* Consumption 0.8 - 0.5 A Limited Current Consumption CBX + reading device cons umption (see related manual) 2.5 A COMMUNICATION INTERFACES Host Interface RS232/RS485 up to 115.2 Kbit/s Auxiliary RS232 up to 115.2 Kbit/s Data Source RS232/RS485 up to 115[...]
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Page 33
CBX800 INSTALLATION MANUAL 33 COMPLIANCE POWER SUPPLY This product is inte nded to be installe d by Qualified Pe rsonnel only. This device i s intended to be supplied by a UL Listed NEC Class 2 pow er source. CAUTION Total power consu mption is given by adding the CBX800 power cons umption to that of all the devices powered throug h the CBX800 (rea[...]
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Page 34
DECLARATION OF CONFORMITY 09 Datalogic A utomation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara Bologna - Italy dichiara che declares that the déclare que le bescheinigt, daß das Gerät declare que el CBX800 Gateway; e tutti i suoi modelli and all its models et tous ses modèles und seine Modelle y todos sus modelos sono conformi alle Dir[...]