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Dayton 3E358B manual

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Table of contents for the manual

  • Page 1

    Operating Instructions & Parts Manual Dayton Portable Oil-Fir ed Heaters ® Form 5S2514 Please read and save these instructions. Read car efully before attempting to assemble, install, operate or maintain the pr oduct described. Protect yourself and others by observing all safety information. Failur e to comply with instructions could result in[...]

  • Page 2

    Dayton Operating Instructions and Parts Manual 2 Dayton Portable Oil-Fir ed Heaters ® 3E358B and 3E359B Upper Shell Fuel Cap Thermostat Fuel T ank Power Cord Lower Shell Motor and Pump Assembly Hot Air Outlet Lower Shell Fuel Cap Thermostat Upper Shell Fuel T ank Power Cord Flame-Out Control Reset Button Motor and Pump Assembly Flame-Out Control R[...]

  • Page 3

    Dayton Operating Instructions and Parts Manual 3 ® Models 3E358B and 3E359B General Safety Information Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater . Safety information appears throughout these instructions. Pay close attention to them. Bel[...]

  • Page 4

    Dayton Operating Instructions and Parts Manual 4 Dayton Portable Oil-Fir ed Heaters ® 3E358B and 3E359B General Safety Information (Continued) THEOR Y OF OPERA TION THE FUEL SYSTEM The motor turns the fuel pump. The fuel pump pulls fuel from the fuel tank. The fuel pump pushes fuel through a filter and a solenoid valve and out the burner head nozz[...]

  • Page 5

    Dayton Operating Instructions and Parts Manual 5 ® Models 3E358B and 3E359B Follow the mini- mum fresh, outside air ventilation requir ements. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur . Provide proper fr esh, outside air ventilation before running heater . FRESH AIR OPENING REQUIREMENTS Square F[...]

  • Page 6

    Dayton Operating Instructions and Parts Manual 6 Dayton Portable Oil-Fir ed Heaters ® 3E358B and 3E359B Operation (Continued) TO STOP HEA TER Never unplug heater while heater is running. Heater must go through purge cycle. The purge cycle cools the combustion chamber . Damage to heater can occur if combustion chamber is not cooled. Do not restart [...]

  • Page 7

    Dayton Operating Instructions and Parts Manual 7 ® Models 3E358B and 3E359B Figure 8 - Upper Shell Removal, Model 3E359B Upper Shell Maintenance Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur . UPPER SHELL REMOV AL 1. Remove screws along each side and top of heater using 5/16" nut-d[...]

  • Page 8

    Dayton Operating Instructions and Parts Manual 8 Dayton Portable Oil-Fir ed Heaters ® 3E358B and 3E359B Fuel Filter Pump Cover Figure 13 - Fuel Pump and Filter Figure 15 - Location of Screw on Flange Clamp PUMP (Procedure if pump is binding) 1. Remove upper shell (See Figure 8, page 7). 2. Loosen hex screw on flange clamp at rear of motor with 5/1[...]

  • Page 9

    Dayton Operating Instructions and Parts Manual 9 ® Models 3E358B and 3E359B Maintenance (Continued) Fuel Pump/ Filter 8. Inspect nozzle for damage. If damaged or clogged, replace nozzle. 9. Make sure plug is in place on burner head. 10. Replace nozzle into burner head and tighten firmly (175-200 inch- pounds). 11. Attach burner head to combustion [...]

  • Page 10

    Dayton Operating Instructions and Parts Manual 10 Dayton Portable Oil-Fir ed Heaters ® 3E358B and 3E359B PUMP PRESSURE ADJUSTMENT FOR HEA TERS WITH FUEL FIL TER INTER- NAL TO PUMP 1. Remove pressure gauge plug from fuel pump port marked “GAUGE.” 2. Install accessory pressure gauge (part number 110380-01) to fuel pump port marked “GAUGE” (S[...]

  • Page 11

    Dayton Operating Instructions and Parts Manual 11 ® Models 3E358B and 3E359B Flush every 150-200 hours of operation or as needed Check for trash when filling fuel tank. Clean when dirty Clean twice a heating season or replace as needed Check and tighten loose connections occasionally Clean fuel filter element every 250 hours Clean and regap every [...]

  • Page 12

    Dayton Operating Instructions and Parts Manual 12 Dayton Portable Oil-Fir ed Heaters ® 3E358B and 3E359B Wiring Diagram 1 3 2 FAN SWITCH 75 BA MOTOR RELAY WHITE RED ORANGE ORANGE RED BLACK WHITE BLACK WHITE BLUE BLUE WHITE BLACK BLACK THERMOSTAT B R FLAME-OUT CONTROL RESET BUTTON RED YELLOW YELLOW RED WHITE SOLENOID VALVE WHITE TERMINAL BOARD TERM[...]

  • Page 13

    Dayton Operating Instructions and Parts Manual 13 ® Models 3E358B and 3E359B T roubleshooting Chart Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur . Possible Cause(s) Corrective Action Symptom Motor does not start when heater is plugged in and thermostat setting is higher than surroundin[...]

  • Page 14

    Dayton Operating Instructions and Parts Manual 14 Dayton Portable Oil-Fir ed Heaters ® 3E358B and 3E359B T roubleshooting Chart (Continued) Possible Cause(s) Corrective Action Symptom Heater will not ignite, but motor runs for a short period of time (Continued) 1. Adjust pump pressure (See Pump Pressure Adjustment section, page 10) 2. Clean fuel f[...]

  • Page 15

    Dayton Operating Instructions and Parts Manual 15 ® Models 3E358B and 3E359B T roubleshooting Chart (Continued) Possible Cause(s) Corrective Action Symptom Heater ignites, but flameout control shuts off heater after a short period of time (Continued) 4. Clean photocell lens with clean, cotton swab 5. Replace photocell 6. Replace flameout control 7[...]

  • Page 16

    Dayton Operating Instructions and Parts Manual 16 Dayton Portable Oil-Fir ed Heaters ® 3E358B and 3E359B For Repair Parts, call 1-800-323-0620 24 hours a day – 365 days a year 8 11 9 (10 inside) 7 14 16 19 18 17 (3) 13 12 15 21 22 (2) 6 2 3 5 4 1 20 Figure 23 - Repair Parts Illustration for Motor And Pump Assembly for Heaters with Fuel Filter In[...]

  • Page 17

    Dayton Operating Instructions and Parts Manual 17 ® Models 3E358B and 3E359B Repair Parts List Reference Number Description Part Number Qty . 1 Wiring cover 097492-03 1 2 5/16-24 x 5/16" Screw *HF5-5C 4 3 5/16" External lockwasher *WLE-5 4 4 #10-16 x 3/8" Screw *M11084-26 3 5 Motor (Model 3E358B) 099562-01 1 Motor (Model 3E359B) 099[...]

  • Page 18

    Dayton Operating Instructions and Parts Manual 18 Dayton Portable Oil-Fir ed Heaters ® 3E358B and 3E359B For Repair Parts, call 1-800-323-0620 24 hours a day – 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list Address parts correspondence to: Grainger P[...]

  • Page 19

    Dayton Operating Instructions and Parts Manual 19 ® Models 3E358B and 3E359B Repair Parts List 3E358B and 3E359B Reference Number Description Part Number Qty . Burner Head Assembly - Figure 25 1 #6-32 x 3/8" Screw (Model 3E358B only) *M10908-2 2 2 Photocell bracket (Model 3E358B only) 099229-01 1 3 Spark plug HA3012 1 4 Nozzle (Model 3E358B) [...]

  • Page 20

    Dayton Operating Instructions and Parts Manual 20 Dayton Portable Oil-Fir ed Heaters ® 3E358B and 3E359B For Repair Parts, call 1-800-323-0620 24 hours a day – 365 days a year 3E358B Figure 27 - Repair Parts Illustration for Model 3E358B 1 2 2 4 5 21 2 7 8 9 10 13 11 12 14 15 16 19 20 21 4 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 38 34[...]

  • Page 21

    Dayton Operating Instructions and Parts Manual 21 ® Models 3E358B and 3E359B 3E358B Repair Parts List Reference Number Description Part Number Quantity 1 Upper shell 108436-03 1 2 #10-16 x 1/2" Screw *M11084-27 15 3 Combustion chamber and shield M50542-01 1 4 Bushing M30865-02 7 5 Air deflector M50086 5 6 Burner head assembly † 1 7 Photocel[...]

  • Page 22

    Dayton Operating Instructions and Parts Manual 22 Dayton Portable Oil-Fir ed Heaters ® 3E358B and 3E359B Figure 28 - Repair Parts Illustration for Model 3E359B 1 2 2 3 4 5 13 6 7 45 46 8 9 10 11 13 14 21 18 17 15 16 23 22 24 25 33 2 4 28 30 26 27 34 25 16 2 35 36 41 42 15 43 43 44 39 38 37 15 29 12 40 2 19 20 2 4 31 32 47 For Repair Parts, call 1-[...]

  • Page 23

    Dayton Operating Instructions and Parts Manual 23 ® Models 3E358B and 3E359B 3E359B Repair Parts List (*) Standard hardware item, available locally . (†) Not available as complete assembly . ( ) Not shown. Reference Number Description Part Number Quantity 1 Upper shell 108396-03 1 2 #10-16 x 1/2" Screw *M11084-27 28 3 Combustion chamber and[...]

  • Page 24

    Dayton Operating Instructions and Parts Manual 3E358B and 3E359B Manufactured for Dayton Electric Mfg. Co. Niles, Illinois 60714 U.S.A. 101422-01 Rev . G 07/02 ® LIMITED WARRANTY DAYTON ONE-YEAR LIMITED WARRANTY. Dayton ® Portable Oil-Fired heaters, Models covered in this manual, are warranted by Dayton Electric Mfg. Co. (Dayton) to the original [...]