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DCS BGB36-BQAR manual

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Table of contents for the manual

  • Page 1

    THE PROFESSIONAL 36/48” BGB GRILL Use a nd Ca re Guide MODELS: BGB36-BQAR BGB48-BQAR BGB48-BQR[...]

  • Page 2

    1 Thank you for selecting this DCS Professional “BGB” Series Grills. Because of these appliances unique features we have dev eloped this Use and Care Guide. It contains valuable information on how to properly operate and maintain your new applianc e for years of safe and enjo yable cooking . To help ser ve y ou better , please fill out and subm[...]

  • Page 3

    2 SAFET Y PRACTICES & PRECA UTIONS .......................................................................................................3-5 GRILL MODELS ................................................................................................................................................................6 GAS REQUIREMENTS ............[...]

  • Page 4

    3 IMPORT ANT SAFET Y NO TICE: Cer tain Liquid Propane dealers may fill liquid propane cylinders for use in the grill beyond cylinder filling capacity . This “Over filling” may create a dangerous cond it ion. “Over filled” tanks can build up exc ess pressure . As a safety device , the tanks pressure relief v alve will ve nt propane gas vapor[...]

  • Page 5

    4 F or personal safety , wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cook- ing. Only cer tain types of glass, heat-proof glass ceramic, ear thenware , or other glazed utensils are suit- able for grill use. These types[...]

  • Page 6

    5  When using the open top burners always use flat bott omed utensils which are large enough to cov er the burner . Adjust the flame so that it heats only the bottom of the pan to a void ignition of clothing. Position handles inwar d away from open edges of the unit to av oid burns associated with unintentional spillov ers. Hold the handle of th[...]

  • Page 7

    6 IGNITION IGNITION BGB48-BQAR BGB48-BQR BGB36-BQAR GRILL MODELS[...]

  • Page 8

    7 Ve rify the type of gas supply to be used, either natural or LP , and make sure the marking on the appliance rating plate agrees with that of the supply . The rating plate is located on the outside of the back wall of the Grill. Never connect an unregulated gas line to the appliance . An installer supplied gas shut-off valve must be installed in [...]

  • Page 9

    8 LP GAS HOOK UP ( T YPE 1 OR QC C1 REGULA T O R): Grills orificed for use with LP gas come equipped with a high capacity hose/regulat or assembly for c onnection to a standard 20 lb . LP cylinder ( T ype 1). The LP tank is not included. Co nnec tion: 1/2" NPT male with a 3/8" Flar e adapter (included). LP Hose with a quick disconnec t an[...]

  • Page 10

    9 INSULA TED JACKET : Do not build the Grill under overhead unprotected combustible c onstruction. If the Grill is to be placed into a combustible enclosure , an approved insulat ed jacket is necessary and is available from y our dealer . Use only the DCS insulated jacket which has specifically been designed and tested for this purpose. Loc at ion:[...]

  • Page 11

    10 Gene ral T he Grill is designed for easy placement int o masonr y enclosures. For non-c ombustible applications the grill drops into the opening shown in (F ig. 04) and hangs from its side flanges. A deck is not r equired to support it from the bottom. When using the insulated jacket in a combustible enclosure application, see the bottom of Fig [...]

  • Page 12

    11 grill exhaust 3" (to non-combustible construction / minimum lid clearance) 12" (to combustible construction) 10" 22" 25-1/2" 1-1/2" 2" 13-3/4" Standard lay out for non-combustible enclosure: NOTE: If using a backguard apron or rear wall, locate electrical ser vice on the right hand side for rotisserie moto[...]

  • Page 13

    12 GENERAL: Although all gas connections on the grill are leak tested at the factory prior to shipment, a complet e gas tightness check must be per formed at the installation site due t o possible mishandling in shipment, or exc essive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks , or immediately che[...]

  • Page 14

    13 INST ALLER FINAL CHECKLIST: GRILL BURNER FLAME HEIGHT : To access the grill burner air shutters first remov e the valve panel b y removing it the same way as described on page 12, sec tion “Before T esting” . With a screw driver , loosen the lock-screw on the face of the air shutter . Light the burner and adjust according to the directions ([...]

  • Page 15

    14 Grill Burner Air Adjustment: Each grill burner is tested and adjusted at the factory prior to shipment; however , variations in the local gas supply or a conv ersion from one gas to another may make it necessary to adjust the burners. The flames of the burners (except the r otisserie burner) should be visually checked and compared to that of the[...]

  • Page 16

    15 GRILL: Each grill section consists of a large stainless steel burner , a stainless steel heat baffles, a series of ceramic rods encased in a stainless steel rack, and a stainless steel heat retaining grate . Each burner is rated at 25,000 Btu/hr . Below burners there is a stainless steel heat baffle which reflects usable heat upward into the coo[...]

  • Page 17

    16 REPLACEMENT OF REGULA TORS AND HOSE: T he pressure regulat or and hose assembly supplied with the unit must be used. The replac ement pressure regulators and hose assembly must be the type specified by the manufacturer . Do not use the grill if the odor of gas is present. I f the unit is LP , screw the regulator into the tank and leak check the [...]

  • Page 18

    17 Grilling Method Note: Indirect cooking method is a popular alternative to direct heat grilling. Indirect co oking uses heat from adjacent burners to cook food and in many cases , reduces the possibility of ov ercook ed or overly bro wned food. Foods most appr opriate for indirect grilling included breads, thicker pieces of chicken or steaks . TO[...]

  • Page 19

    18 TO L I G HT D U AL SIDE BURNERS (48BQR MODELS ONL Y ): CA UTION: The side burner cov er may be hot if the grill burners are in operation. Side Burners Lighting Instructions: F irst remov e the burner cov er and any cooking utensils from the burner grate . Push and hold the ignition button, turn the control knob to the “HI” position until the[...]

  • Page 20

    19 T he smoker system on each grill consists of a stainless steel slide out tray which is positioned abo ve a 3,500 Btu/hr burner . T he burner is controlled b y a precision brass v alve which is capable of being turned down to very low heat levels. The system may be used alone f or low temperatur e roasting and smoking or in conjunction with any c[...]

  • Page 21

    20 T he grill rotisserie system is designed to c ook items from the back using infrared heat. The location of the burner allows the placement of the r otis basting pan (included) beneath the food to c ollect juices and drippings for basting and gra v y . To flavor the contents of the basting pan, you can add herbs, onion, garlic, or spices. Hams ar[...]

  • Page 22

    21 WA R N ING: Never have the grill burners (bottom burners) on during R otisserie cooking. It will burn your meat and mak e it very dr y . Use only one section at a time, grill or rotisserie. PREP ARA TION Recommended: De ntal floss or butcher string , scissors, broiler pan (bottom only), pliers, instant read thermometer , foil, and hot pads. Wo r[...]

  • Page 23

    22 C OOKING ON ROTISSERIE 1. Place prepared rod into motor , lay across to other side in groov e. (F ig.27) 2. V erify placement as shown in F ig. 28. 3. Ignite Burner , star t Rotisserie Motor , and keep on High for cooking all meats on the Rotisserie. 4. T o check temperature , turn off motor , turn temperatur e to low while using your instant r [...]

  • Page 24

    23 TO LIGHT THE RO TISSERIE BURNER: T he location of the rotis burner makes it more susceptible to str ong wind conditions, more so than the protected grill burners. For this reason y ou should av oid operating the rotis during windy conditions. As an added safety feature we ’ve equipped the burner with an aut omatic safety valv e which will not [...]

  • Page 25

    24 BA T TERY REPLACEMENT : 1. Remove drip pan. 2. Open car t door . 3. Pull battery downwards (T his may require use of pliers.) 4. Re-install upward and push to snap - F ig. 32. (P olarity is shown in Fi g. 33). NO TE: Batter y condition should be checked at least onc e a year . GRILL GRA TES: T he easiest way to clean the grill is immediat ely af[...]

  • Page 26

    25 SIDE BURNERS: Fo r proper lighting and performance k eep the burners clean. I t is necessary to clean the burners if they do not light even though the igniter clicks , if there has been a severe boil o ver , or when the flame does not burn blue. Be cer tain all burner knobs are in the off position before attempting t o clean the burners. The bur[...]

  • Page 27

    26 ORIFICE CLEANING: With the burner remov ed, remove the orifice and shine a flashlight thr ough the opening to ensure there is no blockage. Use a needle to clear any debris. Be extremely careful not to enlarge the hole or break off the needle. S ee page 25, Fig. 36. SMOKER BURNER: T he smoker burner can be remov ed and cleaned by unplugging the i[...]

  • Page 28

    27 Be fo re Ca lling for Ser vice: If the grill does not function properly , use the follo wing checklist before contacting your dealer for service. Y ou may save the c ost of a ser vice call. T roubleshooting is for general purposes only . If the problem persists and you f eel you require service, contact your dealer or the nearest authorized agen[...]

  • Page 29

    28 ITEM DESCRIPTION P ART NO. 10 Firebo x, BGB36-BQAR 33200 Fi re box, BGB48-BQAR 33385 11 Rack Roller 14197-02 12 Bottom/Back Panel,BGB36-BQAR 33169 Bo ttom/Back P anel,BGB48-BQAR 33387 13 Landing Ledge , BGB36-BQAR 33166 Landing Ledge , BGB48-BQAR 33230 14 Shield , Smok er Valv e 41198 15 Safety Valve Box 33068 16 Fr ont Baffle, BGB36-BQAR 33176 [...]

  • Page 30

    29 BGB48-BQR GRILL BOD Y P ARTS LIST ITEM DESCRIPTION P ART NO. 27 Handle, Drip Pan, BGB48-BQR 33406 28 Drip Pan Assembly , Side Burner , BGB48-BQR 33405 29 Handle, Drip Pan, Side Burner 33408 30 Drip Pan, Side Burner 33407 31 Fr ont Baffle , Sdie Burner 33402 32 Bottom Back, Sdie Burner 33401 33 Side, Side Burner 33400 34 *Insulated Jack et 48, St[...]

  • Page 31

    30 BGB48-BQR GRILL BOD Y P ARTS LIST 1 2 3 4 7 8 9 10 5 14 16 12 13 15 23 26 30 29 32 31 33 34 35 36 6 43 42 41 40 39 38 44 45 11 18 19 20 21 25 24 22 27 28 49 50 49 50 51 51 17 24 26 25 37 48 47 46[...]

  • Page 32

    31 ITEM DESCRIPTION P ART NO. 1G ra te BGB Grills 18369 2R adiant Assembly BGB 32291-02 2a Radiant Cap 32264-01 2b Radiant 32218-02 3C eramic Rods 9.50 32224 4T ube Burner 18408 5H eat Shield , Fir e B ox 41190 6M anifold Assembly BGB36-BQARL 33428 BGB36-BQARN 33428 33424 33426 33424 33426 BGB48-BQARL 33388 BGB48-BQARN 33388 TEM DESCRIPTION P ART N[...]

  • Page 33

    32 ITEM DESCRIPTION P ART NO. 16 Bulb 16235 17 Rotisserie, Motor Assembly Ri ght Side Mounting (Standar d Configuration) 33060-01 Le ft Side Mounting (Special Order) 33060-02 18 Rotis Block 14155 19 Rotis Mounting Arm 14161 20 Screw 15003-21 21 Bracket , Rotis Support R/H 33173-01 22 Bracket , Rotis Support L/H 33173-02 23 T ube Safet y Valv e/I/R [...]

  • Page 34

    33 ITEM DESCRIPTION P ART NO . 1C hip T ray 32957 2S crew 15001-23 3S moker Burner 30639-1 4E lectrode, Smoker 16441-02 5S crew 15002-42 6 Nut 15004-19 7S moker Burner Support 32226 8C ontrol V alve 13017-01 9B ez el 14006-PL 10 Knob BGA 14351 SMOKER BURNER ASSEMBL Y 1 2 3 4 5 6 7 8 9 10[...]

  • Page 35

    34 48 GRILL CART P ARTS LIST NO TE: Car ts sold separately . ITEM DESCRIPTION P ART NO. 1S ide Shelf T ray 41067 2S ide Shelf End Cap 14205 3S ide Shelf Assembly 18212 4B olt 15003-06 5L eft B ody P anel 32799 6R ear Body Panel 32784 7R ight Side Body Panel 32800 8D oor Header 32798 9C enter Divider 32780 10 Slide Bracket 2 41061 11 Frame C art W/A[...]

  • Page 36

    35 36 GRILL CART P ARTS LIST ITEM DESCRIPTION P ART NO. 1S ide Shelf T ray 41067 2S i d e S h elf End Cap 14205 3S i d e S h elf Assembly 18212 4B olt 15003-06 5L e f t B o d y P anel 32799 6R e a r B o d y P anel 33009 7R i g h t S i d e B o dy Panel 32800 8D o o r H e ader 33008 9C enter Divider 33010 10 Slide Bracket 2 41061 11 Frame C art W/A 3[...]

  • Page 37

    36 Burner Electrodes Burner Electrode Smoker Burner Electrode I/R Burner Electrode IgnitionModule 6 Output Ignition Switch 9 V olt Batter y Wiring Diagram P/N # 32826 WIRING DIA GR AM BGB36-BQ AR MODELS #16440-03 #18351 #16281-02 #18354 #18353 #16281-06 #16441-02 #16281-04 #16438-01[...]

  • Page 38

    37 I/R Burner Electrode Burner Electrodes Burner Electrode Smoker Burner Electrode IgnitionModule 8 Output Ignition Switch Side Burner Electrodes 9 V olt Batter y 9 10 Wiring Diagram P/N # 33438 WIRING DIA GR AM BGB48-BQR MODELS #16281-02 #16281-06 #16441-02 #16281-04 #18352 #18354 #18353 #16440-03 #16438-01 #16438-07 #16438-08 #12224 #16438-04 #16[...]

  • Page 39

    38 I/R Burner Electrode Burner Electrodes Burner Electrodes Smoker Burner Electrode IgnitionModule 6 Output Ignition Switch 9 V olt Batter y Wiring Diagram P/N # 32827 WIRING DIA GR AM BGB48-BQ AR MODELS #16281-02 #16281-06 #16441-02 #16281-04 #16281-05 #16440-03 #18351 #18354 #18353[...]

  • Page 40

    39 HOW T O OBT AIN SERVICE: F or warrant y service, please contact your local service provider or DCS Customer Care C enter at (888) 281-5698, Monday thru F r iday , 6 am–4:30 pm PST . Before you call, please have the following information ready:  Model Number  Se rial Number  Date of installation  A brief description of the problem Y[...]

  • Page 41

    40 L ength of Warr ant y: One (1) Y ear F ull par ts and Labor Cov ers the entire product Fi ve (5) Y ear co mprehensiv e warranty covering the por celainized cast iron rangetop burners, grill radiant assemblies, and drip pans. Should structural deterioration occur to the degree of non-per formanc e, a replacement will be furnished. Lifetime W arra[...]

  • Page 42

    Pa rt No. 17671 Rev. A Litho in USA 12/03 Litho in USA 09/2001 As produc t im provement is an ongoing process at DCS, we reserve the right to change specifications or design without notice. 5800 Skylab Road, Huntington Beach, CA 92647 Te l: 714.372.7000 • Fax: 714.372.7001 Cu stomer Ser vice: (888) 281-5698 www .dcsappliances.com[...]