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The rules should oblige the seller to give the purchaser an operating instrucion of Demco 800, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Demco 800 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Demco 800. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Demco 800 should contain:
- informations concerning technical data of Demco 800
- name of the manufacturer and a year of construction of the Demco 800 item
- rules of operation, control and maintenance of the Demco 800 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Demco 800 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Demco 800, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Demco service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Demco 800.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Demco 800 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
Page 1 OPERA T ORS MANUAL READ complete manual CAREFULLY BEFORE attempting operation. 800/950 BUSHEL DEMCO ï Dethmers Mfg. Co. ï 4010 320th St. ï P .O. Box 189 ï Boyden, IA 51234 PH: (712) 725-2311 ï Toll Free: 1-800-543-3626 ï FAX: 1-800-845-6420 www.demco-products.com ASSEMBLY CALIBRATION OPERATION REPLACEMENT PARTS 01/04 AG20022 Rev 1 DOIN[...]
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Page 2
Page 2 GENERAL INFORMA TION 1. Unless otherwise specified, high-strength (grade5) (3 radial-line head markings) hex head bolts are used throughout assembly of this piece of equipment. 2. Whenever terms "LEFT" and "RIGHT" are used in this manual it means from a position behind wagon box and facing forward. W ARNING: TO AVOID PERS[...]
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Page 3
Page 3 SAFETY SIGN LOCA TIONS Types of safety sign and locations on equipment are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and area or particular function related to that area, that requires your SAFETY AWARENESS. #1 DANGER - Do not enter grain tank when auger is run[...]
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Page 4
Page 4 # 9 DANGER - This decal is on pto shaft, Guard is missing do not operate! #10 DANGER - Pinch- point keep hands and clothing away from moving parts! #1 1 W ARNING - Keep all persons and objects clear while any part of this machine is in motion! #12 DANGER - Electrocution can occur without direct contact with power lines! #13 DANGER - Rotating[...]
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Page 5
Page 5 AXLE ASSEMBL Y 1 2 4 6 13 17 19 15 12 3 18 21 20 16 8 Please order replacement parts by P ART NO. and DESCRIPTION. Painted Parts are available in Red or Green. Add -10 behind the part number for red, -20 behind the part number for green, and -30 behind the part number for black. 9 10 22 * NOTE: The 3/4î stud must be driven out and replaced [...]
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Page 6
Page 6 TRACK AXLE ASSEMBL Y 1 REF. PART NO. NO. QTY. DESCRIPTION Please order replacement parts by P ART NO. and DESCRIPTION. * NOTE: Refer to OmnitracÆ owner/parts manual for proper maintenence and operation of the tracks on this grain cart. 1. 10938-30 1 Track Axle 2. 10939-30 4 Axle Mounting Plates 3. 10940 4 Weigh Bar 4. 10945-30 2 Axle End Ca[...]
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Page 7
Page 7 AUGER ASSEMBL Y 2 5 35 25 6 8 24 3 4 20 13 14 12 15 17 18 19 16 21 22 23 27 25 26 28 29 30 1 31 9 34 32 25 33 REF. PART NO. NO. QTY. DESCRIPTION 14 29 30 31 35 1. 11100-? 1 Outer Auger Tube 2. 11134-30 1 Outer Auger Flighting 3. 10634 1 Flange Bearing 4. 09168 4 Upper Auger Spring 5. 01922 1 1-1/2î-12 UNF Hex Nut w/ Set Screw Hole 6. 01923 [...]
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Page 8
Page 8 09512 - 11658 - Complete 7.00î Clutch Assembly 1. 09512 2 Replacement Friction Disc 2. 10873 1 Replacement Separator Plate 3. 10874 1 Replacement Spring REF. PART NO. NO. QTY. DESCRIPTION 09512 10873 10874[...]
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Page 9
Page 9 REF. PART NO . NO. QTY. DESCRIPTION Please order replacement parts by P ART NO. and DESCRIPTION. HYDRAULIC DRIVE ASSEMBL Y Operation ï Make sure the hydraulic motor is connected to the tractorís priority port. ï The hydraulic return line should free-dump directly into the reservoir. PTO DRIVE ASSEMBL Y 1. 11036 1 PTO Inner Guard 2. 11037 [...]
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Page 10
Page 10 LOADING AND UNLOADING GRAIN ï With the gate indicator in the closed position, fill the box with grain. ï With the PTO disengaged, extend auger. ï Start PTO at a slow rate of speed until the upper and lower drives are engaged. ï Increase PTO speed and open the inner gate halfway. When grain begins to flow, open gate to full position. ï [...]
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Page 11
Page 11 REF. PART NO. NO. QTY. DESCRIPTION GRAIN CART ASSEMBL Y AND OPERA TION For Auger Breakdown See Page 7 For Axle Breakdown See Pages 5-6 For Door Lift Break- down See Page 18 ï Disengage PTO and allow it to come to a complete stop. Auger is now ready to fold to stored position. DO NOT PULL THE GRAIN CART UNLESS THE AUGER IS IN THE STORED POS[...]
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Page 12
Page 12 800 & 950 EXTENSION ASSEMBL Y REF. PART NO. NO. QTY. DESCRIPTION Please order replacement parts by P ART NO. and DESCRIPTION. 1 3 2 4 9 6 8 5 6 8 8 11 12 11 10 9 7 9 7 1. 10625-30 1 Front Extension 2. 10630-30 1 Rear Extension 3. 10626-30 2 Left Extension 4. 10627-30 2 Right Extension 5. 10758 8 Side Hinge 6. 10759 4 Front & Rear Hi[...]
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Page 13
Page 13 HYDRAULIC P ARTS AND ASSEMBL Y REF. PART NO. NO. QTY. DESCRIPTION Item #8 is on opposite side of fittings inside box Please order replacement parts by P ART NO. and DESCRIPTION. Painted Parts are available in Red or Green. Add -10 behind the part number for red and -20 behind the part number for green. 1. 05198 4 Rubber Coupler Cover 2. 051[...]
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Page 14
Page 14 LIGHTING P ARTS AND ASSEMBL Y 5 Amber T urn/Flasher Red Marker Amber T urn/Flasher To Auger Light INSTALLING THE LIGHT KIT 1. Start wiring the lights as shown in the drawing and the wiring schematic. Secure the Light Harness (#6) to the frame using nylon hose ties. Next Attach the lights to the fenders. With the amber light to the outside o[...]
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Page 15
Page 15 SCALE OPTION P ARTS BREAKDOWN REF. PART NO. NO. QTY. DESCRIPTION Please order replacement parts by P ART NO. and DESCRIPTION. Painted Parts are available in Red or Green. Add -10 behind the part number for red and -20 behind the part number for green. 1 2 3 4 5 6 7 8 9 10 For Parts Breakdown of all other Hub and axle parts see pages 5-6. 1.[...]
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Page 16
Page 16 TRACK SCALE P ARTS BREAKDOWN REF. PART NO. NO. QTY. DESCRIPTION Please order replacement parts by P ART NO. and DESCRIPTION. 1 2 3 4 5 6 7 8 9 10 1. 10941 1 Junction Box 2. 10942 1 8í Junction Box to Tractor Cable 3. 01263 2 5/16î NC X .75î Hex Head Bolt (Gr. 5) 4. 10806 1 Hitch Scale 5. 11698 2 7/8î x 5 1/2î Hex Head Bolt Gr. 8 6. 106[...]
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Page 17
Page 17 FOLDING AUGER DIAL INDICA T OR P ARTS BREAKDOWN REF. PART NO. NO. QTY. DESCRIPTION Please order replacement parts by P ART NO. and DESCRIPTION. 1. 10658-30 1 Pointer Assembly 2. 10659-30 1 Dial Indicator Plate 3. 10660-30 1 Pointer Mounting Plate 4. 10661-30 1 Pointer Bracket 5. 10673 2 Tension Spring 6. 00116 1 5/32î x 1-1/2î Cotter Pin [...]
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Page 18
Page 18 WINDOW INST ALLA TION Window Grain Cart Side Locking T ab Window Gravity Box Inside of Box Locking T ab in Closed Position INST ALLA TION PROCEDURE The installation must be done from inside the box. 1. Place rubber molding in opening. Seam should begin on side of opening. 2. Remove the protective sheeting from both sides of the plastic wind[...]
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Page 19
Page 19 1 2 3 4 5 6 7 8 9 10 11 Reference numbers # 1 - # 3 - # 6 Are U-Joints -- Check and grease regularly . Reference number # 2 - Is a T elescoping P .T .O. Shaft with two slots in housing -- Fully extend P .T .O. Shaft, then place one or two pumps of grease in each slot. Reference numbers # 4 - # 5 Are fixed self centering sealed bearings -- D[...]
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Page 20
Page 20 DETHMERS MFG. COMPANY P.O. BOX 189 4010 320th St., BOYDEN, IA. 51234 PH: (712) 725-2311 FAX: (712) 725-2380 TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.com Downtime in the fields caused by field breakdowns is costly and time consuming. Many breakdowns can be eliminated by periodic equipment maintenance. By spending a little[...]