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Demco AB20001 manual

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Table of contents for the manual

  • Page 1

    OWNERS MANUAL OWNERS MANUAL OWNERS MANUAL OWNERS MANUAL OWNERS MANUAL ASSEMBLY CALIBRATION OPERATION REPLACEMENT PARTS READ complete manual CAREFULLY BEFORE attempting operation. DEMCO  Dethmers Mfg. Co.  P.O. Box 189  4010 320th Street  Boyden, IA 51234 PH : (712) 725-2311 or (712) 725-2302  Toll Free : 1-800-543-3626  FAX : (712[...]

  • Page 2

    Thank you for purchasing a Demco boom. We feel you have made a wise choice and hope you are completely satisfied with your new flotation boom. Your new Demco boom features the newest and most up-to-date design of a boom it's type currently marketed. DEMCO believes this to be a durable, efficient, and easy to operate boom. If taken care of prop[...]

  • Page 3

    Normal sprayer frame, without Height Adjuster. (Shown Above) 1. Mount the Boom Carrier Center Section (#1) to the Mounting Angles (#2) on the back of the sprayer frame using four 3/8" x 2-1/2" square U-bolts (#3) and eight 3/8" nylon locknuts (#4). NOTE: The mounting brackets (#2) may need to be turned in or out depending on sprayer [...]

  • Page 4

    MOUNTING THE BOOM CENTER SECTION TO HYDRAULIC HEIGHT ADJUST 7 4 3 15 15 14 28 16 15 5 4 8 2 2 6 2 2 6 5 11 12 5 3 3 3 5 5 3 2 16 15 16 15 17 14 5 3 5 3 1 25 24 23 22 21 20 20 19 13 26 26 13 2 18 18 27 15 16 29 2 18 11 5 5 2 16 16 3 5 17 3 5 17 3 5 R E F . PART N O. NO. QTY. DESCRIPTION P ARTS LIST 1. 05601 1 Height Adjuster Main Frame 2. 00523 20 3[...]

  • Page 5

    MOUNTING THE BOOM CENTER SECTION TO MANUAL HEIGHT ADJUST 2 2 3 5 5 5 5 5 3 3 3 6 7 9 11 13 15 16 16 17 17 18 2 19 24 24 29 30 5 4 9 23 9 2 23 27 26 25 1 3 5 3 3 5 16 14 12 10 6 2 19 16 17 17 19 7 3 2 17 16 5 5 31 9 25 26 27 2 20 5 22 3 2 4 5 3 18 17 16 15 3 5 18 8 28 5 5 29 24 (DFBHA OPTION) 8 21 27 25 26 R E F . PART N O. NO. QTY. DESCRIPTION P AR[...]

  • Page 6

    CENTER SECTION BOOM CARRIER BREAKDOWN 5 15 19 21 16 16 17 14 10 12 8 6 10 5 5 2 20 19 22 21 13 9 23 20 30 Note: This bracket must be 5" off center in either direction. ASSEMBL Y INSTRUCTIONS 1. Begin by referring to the boom carrier (#1) mounting to the sprayer frame (page 1) or mounting to the height adjust (pages 2 & 3). After the boom c[...]

  • Page 7

    LEFT INNER WING P ARTS BREAKDOWN 1. Attach the upper offset linkage (#6) to center section (#1) using one 1/2" x 2" bolt (#7), bushing (#8) and one 1/2" locknut (#9). 2. Next attach the lower linkage bracket (#10) to the upper offset linkage (#6) using one 1/2" x 2" bolts (#7) and one 1/2" locknut (#9). 3. Mount the le[...]

  • Page 8

    RIGHT INNER WING P ARTS BREAKDOWN ASSEMBL Y INSTRUCTIONS 1. Attach the upper offset linkage (#6) to center section (#1) using one 1/2" x 1-3/4" bolt (#7), bushing (#8) and one 1/2" locknut (#9). 2. Next attach the lower linkage bracket (#10) to the upper offset linkage (#6) using one 1/2" x 1-3/4" bolts (#7) and one 1/2&quo[...]

  • Page 9

    R E F . PART N O. NO. QTY. DESCRIPTION RIGHT AND LEFT OUTER WING P ARTS BREAKDOWN Page 7 Please order replacement parts by PART NO. and DESCRIPTION. 1. 03322 1 Left Inner Wing 2. 03323 1 Right Inner Wing 3. 03328 2 Right and Left Outer Wing 4. 03326 2 Breakaway Pin 5. 03325 2 Outer Breakaway Hinge 6. 03329 2 Outer Hinge Pin 7. 04051 4 5/8"-11U[...]

  • Page 10

    TIP PLACEMENT 1. Marking location of boom clamps: Mark the clamp locations by starting at the center of the center boom section. From this mark, locate 20 inch spaces to both ends of the boom. 2. Fasten preassembled boom lines: Fasten the boom clamps (#3) on the boom so the sprayer tip will be on the back side of the boom. The wing extensions for t[...]

  • Page 11

    ADJUSTMENT PROCEDURES After the boom is completely assembled and before attempting to fold the boom for the first time, the boom should be adjusted so it lays straight both horizontally and vertically. There are several ad- justment points built into the boom for this purpose. 1. All adjustments must be done with the boom unfolded and latched. Begi[...]

  • Page 12

    ADJUSTMENTS FOR FOLDING AND STORAGE 4. Finally unlock the latch between the center section and inner right wing. (4th fold) Fold the inner right wing and outer right wing back and around to fold to the rear of the center section and into the storage bracket and lock in place with pin. At this time the boom is completely folded and ready for transpo[...]

  • Page 13

    RIGHT WING MAINTENANCE AND LUBRICA TION LEFT WING TWO GREASE ZERKS FIVE GREASE ZERKS Y our Flotation Boom is designed to require only occasional light maintenance. Atten- tion to the following procedures will signifi- cantly prolong the useful life of your boom. 1. Prior to each use, carefully check all nuts, bolts, fittings, plugs, hoses and hose [...]

  • Page 14

    7 2 1 3. 05619 2 Pin (1/2" x 3" lg.) 4. 02384 4 Machine Washer (1/2" ID x 14 GA.) 5. 00185 2 5/32" x 1 Cotter Pin 6. 05564 2 Wheel Fork 7. 05328 2 1/2" x 3" lg. Ball Lock Hitch Pin 8. 05566 2 Wing Mounting Plate 9. 02802 12 5/16"-18UNC Nylon Insert Locknut 10. 00909 4 5/16"-18UNC x 1-1/4" Square U-bolt 1[...]

  • Page 15

    XR8001VS X 20 .07 5.3 4.3 2.8 2.2 25 .08 5.9 4.7 3.1 2.4 30 .09 6.4 5.1 3.4 2.6 40 .10 7.4 6.0 4.0 3.0 XR80015VS X 20 .11 7.8 6.3 4.3 3.2 25 .12 8.8 7.1 4.7 3.6 30 .13 9.7 7.7 5.2 3.9 40 .15 11.1 8.9 6.0 4.5 XR8002VS X 20 .14 10.5 8.4 5.6 4.2 25 .16 11.8 9.4 6.3 4.7 30 .17 12.9 10.3 6.9 5.2 40 .20 14.8 11.8 7.9 5.9 XR8003VS X 20 .21 15.7 12.6 8.4 6[...]

  • Page 16

    SAFETY FIRST SPRA YER CHECK LIST Down time in the field caused by breakdowns is costly and time consuming. Many breakdowns can be eliminated by periodic equipment maintenance. By spending time run- ning over this checklist before seasonal spraying application time and following proper af- ter season care, you can save time and money later on. Keep [...]