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Desa BY150CE manual

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Table of contents for the manual

  • Page 1

    IMPORTANT Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference. R PORT ABLE FORCED AIR HEA TERS OWNER’S MANUAL Heater Sizes: 30,000 70,000 90,000 150,000 Btu/Hr Models: BY30CE, BY70CE, BY100CE, and BY150CE[...]

  • Page 2

    2 102422 Safety Information ................................................................................ 2 Product Identification ........................................................................... 4 Unpacking ............................................................................................. 5 Assembly ......................[...]

  • Page 3

    3 102422 SAFETY INFORMA TION Continued W ARNINGS (Continued) • Use only kerosene or No. 1 fuel oil to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels. • Fueling a) Personnel involved with fueling shall be qualified and thoroughly familiar with the manufacturer's instr[...]

  • Page 4

    4 102422 PRODUCT IDENTIFICA TION Side Cover Lower Shell Fuel Cap Hot Air Outlet Upper Shell Flame-Out Control Reset Button Power Cord Figure 2 - 90/150,000 Btu/Hr Models Fuel Tank Fan Guard Lower Shell Side Cover Fuel Tank Upper Shell Hot Air Outlet Handle Fan Guard Air Filter End Cover Fuel Cap Figure 1 - 30/70,000 Btu/Hr Models Power Cord Flame-O[...]

  • Page 5

    5 102422 UNP ACKING 1. Remove all packing items applied to heater for shipment. 2. Remove all items from carton. 3. Check items for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater. ASSEMBL Y (For 90,000 and 150,000 Btu/Hr Models Only) These models are furnished with wheels and handles. Wheels, handles, and [...]

  • Page 6

    6 102422 THEOR Y OF OPERA TION The Fuel System: The air pump forces air through the air line. The air is then pushed through the burner head nozzle. This air causes fuel to lift from the tank. A fine mist of fuel is sprayed into the combustion chamber. The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamb[...]

  • Page 7

    7 102422 VENTILA TION OPERA TION Continued Figure 5 - Flame-Out Control Reset Button, 30/70,000 Btu/Hr Figure 6 - Flame-Out Control Reset Button, 90/150,000 Btu/Hr Provide a fresh air opening of at least 2800 square cm (three square feet) for each 100,000 BTU/Hr rating. Provide extra fresh air if more heaters are being used. Example: A 150,000 Btu/[...]

  • Page 8

    8 102422 OPERA TION Continued To Stop Heater 1. Unplug power cord from outlet. To Restart Heater 1. Wait 2 minutes after stopping heater. 2. Repeat steps under To Start Heater , page 7. ST ORING, TRANSPORTING , OR SHIPPING Note: If shipping, transport companies require fuel tanks to be empty. 1. Drain fuel tank. Note: Some models have drain plug on[...]

  • Page 9

    9 102422 TROUBLE- SHOOTING Wrong pump pressure Dirty air output, air intake, and lint filters Dirty fuel filter Dirt in nozzle Dirty photocell lens Bad flame-out control See Pump Pressure Adjustment , page 14. See Air Output, Air Intake and Lint Filters , page 14. See Fuel Filter , page 11. See Nozzle , pages 15 and 16. Clean photocell lens. Repl[...]

  • Page 10

    10 102422 SER VICE PROCEDURES Upper Shell Removal 1. Remove screws and lock washers along each side of heater using 5/16" nut- driver. These screws attach upper and lower shells together. 2. Lift upper shell off. 3. Remove fan guard. W ARNING Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can [...]

  • Page 11

    11 102422 Figure 9 - Fuel Filter Removal, 30/70,000 Btu/Hr Models Fuel Filter Side Cover Fuel Line Fuel Filter (30/70,000 Btu/Hr Models) 1. Remove side cover screws using 5/16" nut-driver. 2. Remove side cover. 3. Pull rubber fuel line off fuel filter neck. 4. Carefully pry bushing and fuel filter out of fuel tank. 5. Wash fuel filter with [...]

  • Page 12

    12 102422 Spark Plug (30,000 Btu/Hr Model) 1. Remove upper shell (see page 10). 2. Remove fan (see page 18). 3. Remove fuel and air line hoses from nozzle assembly. 4. Remove spark plug wire from spark plug. 5. Remove two screws using 5/16" nut-driver and remove burner strap. 6. Place hex-body of spark plug into vise and tighten. 7. Remove spa[...]

  • Page 13

    13 102422 Spark Plug (70/90/150,000 Btu/Hr Models) 1. Remove upper shell (see page 10). 2. Remove fan (see page 18). 3. Remove spark plug wire from spark plug. 4. Remove spark plug from burner head using 13/16" open-end wrench. 5. Clean and regap spark plug electrodes as follows: 70/90,000 Btu/Hr Models: 1.4 mm (.055") gap 150,000 Btu/Hr [...]

  • Page 14

    14 102422 Air Output, Air Intake, and Lint Filters 1. Remove upper shell (see page 10). 2. Remove filter end cover screws using 5/16" nut- driver. 3. Remove filter end cover. 4. Replace air output and lint filters. 5. Wash or replace air intake filter (see Preventative Maintenance Schedule, page 8). 6. Replace filter end cover. 7. Replace[...]

  • Page 15

    15 102422 Nozzle (30,000 Btu/Hr Model) 1. Remove upper shell (see page 10). 2. Remove fan (see page 18). 3. Remove fuel and air line hoses from nozzle assem- bly. 4. Turn nozzle assembly 1/4 turn to left and pull toward motor to remove. 5. Place plastic hex-body into vise and lightly tighten. 6. Carefully remove nozzle from the nozzle adapter using[...]

  • Page 16

    16 102422 Nozzle (70/90/150,000 Btu/Hr Models) 1. Remove upper shell (see page 10). 2. Remove fan (see page 18). 3. Remove fuel and air line hoses from burner head. 4. Remove spark plug wire from spark plug. 5. Remove spark plug from burner head using 13/16" open-end wrench. 6. Remove three screws using 5/16" nut-driver and remove burner [...]

  • Page 17

    17 102422 Pump Rotor (Procedure if rotor is binding) 1. Remove upper shell (see page 10). 2. Remove filter end cover screws using 5/16" nut- driver. 3. Remove filter end cover and air filters. 4. Remove pump plate screws using 5/16" nut- driver. 5. Remove pump plate. 6. Remove rotor, insert, and blades. 7. Check for debris in pump. If [...]

  • Page 18

    18 102422 Fan IMPORTANT: Remove fan from motor shaft before removing motor from heater. The weight of the motor resting on the fan could damage the fan pitch. 1. Remove upper shell (see page 10). 2. Use 1/8" allen wrench to loosen setscrew which holds fan to motor shaft. 3. Slip fan off motor shaft. 4. Clean fan using a soft cloth moistened wi[...]

  • Page 19

    19 102422 WIRING DIAGRAMS Ignitor White Brown Blue Green/Yellow Photocell Spark Plug Flame- Out Control B Reset Button R Red Blue White Blue White Red Red Orange Terminal Board Motor Green/ Yellow Red Motor Start Relay Black S or 2 M or 3 L or 1 230V/50Hz Figure 32 - Wiring Diagram, 70/90,000 Btu/Hr Models Ignitor White Brown Blue Green/Yellow Phot[...]

  • Page 20

    20 102422 ILLUSTRA TED P ARTS BREAKDOWN 30,000 Btu/Hr Model 18-1 18-2 18-3 18-4 18-5 18-6 18-7 18-8 18-9 18-10 18-11 18-12 18-13 18-14 18-15 18-16 18-17 18-18 Motor and Pump Assembly 1 2 3 4 5 6 7 8 9 11 12 13 13 15 16 17 18 19 20 21 22 25 44 43 23 24 26 27 28 29 30 31 32 35 36 37 38 39 14 10 43 11-1 11-2 11-3 11-4 11-5 33 34 40 41 42 43[...]

  • Page 21

    21 102422 This list contains replaceable parts used in your heater. When ordering parts, be sure to provide the correct model and serial numbers (from the model plate), then the part number and description of the desired part. P ARTS LIST 30,000 Btu/Hr Model KEY PART PART NO. NUMBER DESCRIPTION QTY. 1 M51104-01 Handle 1 2 098511-54 Upper Shell 1 3 [...]

  • Page 22

    22 102422 ILLUSTRA TED P ARTS BREAKDOWN 70,000 Btu/Hr Model 18-1 18-2 18-3 18-4 18-5 18-7 18-8 18-9 18-10 18-11 18-12 18-14 18-15 18-16 18-18 18-17 18-6 18-13 Motor and Pump Assembly 1 2 4 3 5 6 7 8 10 11 12 12 14 15 16 (2) 17 20 18 19 21 22 24 25 26 28 29 30 31 32 34 38 37 41 13 9 33 35 36 42 43 39 40 23 45 44 45 27 46 45 10-6 10-3 10-2 10-4 10-5 [...]

  • Page 23

    23 102422 P ARTS LIST 70,000 Btu/Hr Model This list contains replaceable parts used in your heater. When ordering parts, be sure to provide the correct model and serial numbers (from the model plate), then the part number and description of the desired part. KEY PART PART NO. NUMBER DESCRIPTION QTY. 1 M51104-01 Handle 1 2 098511-54 Upper Shell 1 3 [...]

  • Page 24

    24 102422 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 (2) 17 18 19 20 25 26 29 30 31 33 34 35 36 37 38 39 40 41 6 42 43 21 22 23 24 45 44 27 28 46 47 47 32 48 47 ILLUSTRA TED P ARTS BREAKDOWN 90,000 Btu/Hr Model 13-1 13-2 13-3 13-4 13-5 13-6 13-7 13-8 13-13 13-15 13-16 13-17 13-18 13-14 Motor and Pump Assembly Burner Head Assembly 8-1 8-2 8-4 8-3 8-5 8-7 [...]

  • Page 25

    25 102422 P ARTS LIST 90,000 Btu/Hr Model This list contains replaceable parts used in your heater. When ordering parts, be sure to provide the correct model and serial numbers (from the model plate), then the part number and description of the desired part. **Not available as an assembly, order parts separately. KEY PART PART NO. NUMBER DESCRIPTIO[...]

  • Page 26

    26 102422 ILLUSTRA TED P ARTS BREAKDOWN 150,000 Btu/Hr Model 13-1 13-2 13-3 13-4 13-5 13-6 13-7 13-8 13-13 13-15 13-16 13-17 13-18 13-14 Motor and Pump Assembly Burner Head Assembly 8-1 8-2 8-4 8-3 8-5 8-7 8-6 13-11 13-10 13-9 13-12 1 2 3 4 5 7 8 9 10 11 12 13 14 15 17 20 25 26 29 30 31 33 34 35 36 37 38 39 40 41 6 42 43 21 22 23 24 18 44 27 28 16 [...]

  • Page 27

    27 102422 P ARTS LIST 150,000 Btu/Hr Model This list contains replaceable parts used in your heater. When ordering parts, be sure to provide the correct model and serial numbers (from the model plate), then the part number and description of the desired part. **Not available as an assembly, order parts separately. KEY PART PART NO. NUMBER DESCRIPTI[...]

  • Page 28

    28 102422 WHEELS AND HANDLES 90,000 AND 150,000 Btu/Hr MODELS KEY PART PART 90,000 150,000 NO. NUMBER DESCRIPTION QTY. QTY. 1 HA2203 Handles 2 — HA2204 Handles — 2 2 M12345-33 Screw, #10-24 x 1 3/4" 8 8 3 M12342-3 Wheel Support Frame 1 — M12831-3 Wheel Support Frame — 1 4 NTC-3C Hex Nut, #10-24 8 8 5 097896-03 Wheel 2 2 6 M28526 Cap Nu[...]

  • Page 29

    29 102422 ACCESSORIES Purchase accessories from your local dealer. HEAVY DUTY WHEELS AND HANDLE KIT - HA1202 For heavy duty applications. Makes your heater even more portable and convenient. For 30/70,000 Btu/Hr models. AIR GAUGE KIT - HA1180 For all models. Special tool to check pump pressure. STANDARD WHEELS AND HANDLE KIT - HA1206 Makes heater e[...]

  • Page 30

    30 102422 EC CONFORMITY DECLARA TION EC CONFORMITY DECLARA TION DESA Europe B.V . Industrieweg 167, 3044 AS Postbus 1 1 158 3004 ED Rotterdam Holland Manufacturer: DESA International, Inc. 2701 Industrial Drive Bowling Green, KY 42101 U.S.A. Kerosene Portable Forced Air Heaters Model Numbers: BY30CE, BY70CE, BY100CE, BY150CE It is declared that the[...]

  • Page 31

    31 102422 NOTES[...]

  • Page 32

    W ARRANTY AND REP AIR SER VICE POSE. IN ANY EVENT IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PAR- TICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS EXPRESS WARRANTY. Any transportation charges, costs of installation, duty, taxes or any other charges whatsoever must be borne by the user. DESA International's oblig[...]