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DeVillbiss Air Power Company 102D-1 manual

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Table of contents for the manual

  • Page 1

    MGP-102D-2 2/1/94 OWNERS MANUAL FOR PERMANENTL Y LUBRICA TED AIR COMPRESSOR MODEL NO. 102D-1 (For Home Use Only) SPECIFICA TION CHAR T Model No. Horsepower SCFM @ 40 psig SCFM @ 90 psig Displacement CFM Bore Stroke Voltage-Single Phase Minimum Branch Circuit Requirement *Fuse Type Tank Size 102D-1 3/4 3.0 2.2 4.0 1 3/4" 1 1/4" 110-120 15 [...]

  • Page 2

    2 T ABLE OF CONTENTS WARRANTY ........................................................ 3 SAFETY GUIDELINES .......................................... 4 WARNING CHART ............................................... 4 - 5 GLOSSARY ......................................................... 5 UNPACKING INSTRUCTIONS .............................. 5 STORA[...]

  • Page 3

    3 Retain original sales receipts as proof of purchase for warranty work. Use reasonable care in the operation and maintenance of the product as described in the Owners Manual(s). Deliver or ship the product to the nearest DeVilbiss Air Power Authorized Warranty Service Center. Freight costs, if any, must be paid by the purchaser. Air compressors wi[...]

  • Page 4

    4 WHAT TO LOOK FOR WHAT COULD HAPPEN HOW TO PREVENT IT Information for preventing damage to equip- ment. URGENT SAFETY INFORMATION - A HAZARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE. IMPORTANT SAFETY INFORMATION - A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE. Information that you should pay special attention to. NOTE HAZARDS CAN [...]

  • Page 5

    5 WHAT TO LOOK FOR WHAT COULD HAPPEN HOW TO PREVENT IT Your air compressor is powered by electricity. Like any other electrically powered device, if it is not used properly it may cause electrical shock. Electricity It is normal for compressed air to contain toxic or irritating vapors. Such vapors are harmful if inhaled. Certain materials you are s[...]

  • Page 6

    6 DESCRIPTION OF OPERA TION Air Compressor Pump: To compress air, the piston moves up and down in the cylinder. On the downstroke, air is drawn in through the air intake muffler (valves). The exhaust valve remains closed. On the upstroke of the piston, air is compressed. The intake valves close and compressed air is forced out through the exhaust v[...]

  • Page 7

    7 INST ALLA TION AND BREAK-IN PROCEDURES Air Hose The air hose attached to your comporessor has an integral pressure adjusting valve at the working end of the hose. Should service or replacement be required, make sure that the pressure adjusting valve is present in the air hose line. DO NOT REPLACE THE HOSE WITH STANDARD HOSE THAT IS NOT EQUIPPED W[...]

  • Page 8

    8 High discharge pressure. Cannot be adjusted lower. Adjustable pressure valve not func- tioning. VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIR SOURCES ARE EXPOSED WHEN REPAIRING THE COMPRESSOR. PERSONAL INJURY CAN OCCUR. UNPLUG THE COMPRESSOR BEFORE ATTEMPTING ANY REPAIRS. Air Leaks Hose fitting loose. Prolonged excessive use of air. Decrease th[...]

  • Page 9

    9 Air Compr essor Diagram Slide #19 over #7 as shown. Make sure that no part of #7 tube touches #21 or #14 shroud when assembled. 7[...]

  • Page 10

    10 Parts List KEY NO. /1 2 *3 *4 5 *6 7 +8 /9 +1 0 11 12 *1 3 14 15 *1 6 >1 7 >1 8 19 20 21 /2 2 PART NUMBER ----- CAC-1196 ----- ----- CAC-4323 ----- CAC-1289 ----- ----- ----- CAC-4111 CAC-1342 ----- DAC-163 DAC-168 SSS-16 ----- ----- ----- CAC-1285 CAC-4322-1 DAC-162 DAC-167 ----- DESCRIPTION Screw #10-24 x 7/8 LG hex head thd. forming (4 [...]

  • Page 11

    11 Compr essor Pump Diagram[...]

  • Page 12

    12 PART NUMBER DESCRIPTION Parts List KEY NO. Clamp(2 used) Pressure Valve Assembly for 102D-1 Pressure Valve Assembly for C102D-1 Ground Screw Male Connector Screw (tank retention) (as required) Pipe Cross Safety Valve Hose Connection Nipple Drain Cock Screw, self tapping Recess Bumper NOT ILLUSTRATED Air Chuck Adapter CAC-1206 CAC-4324 CAC-4076 -[...]

  • Page 13

    13 Service Notes[...]

  • Page 14

    14 Service Notes[...]

  • Page 15

    15 Service Notes[...]

  • Page 16

    DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615 The Model number can be found on the maintenance label on the side of the tank. Model No.__________________ The Date Code number can be found on the foil label on the air tank. Date Code No.________________ The Manufactures Number (ASME code compressors only) is located[...]