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Table of contents for the manual
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Page 1
Air Compr essor Permanently Lubricated ● Portable OPERA TOR’S MANUAL SAFETY ● ASSEMBL Y ● OPERA TION ● MAINTENANCE ● STORAGE ● TROUBLESHOOTING ● ESP AÑOL ● FRANÇAIS D23757 Rev . 0 4/27/01 Read Operator’ s Manual. Do not operate equipment until you have read this Operator’ s Manual for Safety , Assembly, Operation , and Maint[...]
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Page 2
2- ENG D23757 T ABLE OF CONTENTS SAFETY GUIDELINES-DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . .2 IMPORT ANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .2-7 ON-RECEIPT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 GLOSSAR Y . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]
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Page 3
3- ENG D23757 IMPORT ANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this pr oduct could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. HAZARD WARNING: Risk of explosion or fir e How T o Pr event It What Could Happen It is no[...]
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Page 4
4- ENG D23757 WARNING: Risk of Bursting Air T ank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury . How T o Pr event It What Could Happen WARNING: Risk fr om Flying Objects HOW TO PREVENT IT WHA T CAN HAPPEN The compressed air stream can cause [...]
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Page 5
5- ENG D23757 HOW TO PREVENT IT WHA T CAN HAPPEN WARNING: Risk to Br eathing WARNING: Risk of Electrical Shock HOW TO PREVENT IT WHA T CAN HAPPEN HAZARD HAZARD Y our air compressor is powered by electricity . Like any other electrically powered device, If it is not used pr operly it may cause electric shock. Repairs attempted by unqualified per- so[...]
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Page 6
6- ENG D23757 HOW TO PREVENT IT WHA T CAN HAPPEN WARNING: RISK OF BURNS T ouching exposed metal such as the compressor head or outlet tubes, can result in serious burns. Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will r emain hot for several minutes after operation. Do not reach ar ound prote[...]
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Page 7
7- ENG D23757 Review and understand all instructions and war nings in this manual. Become familiar with the operation and controls of the air compr essor . Keep operating area clear of all persons, pets, and obstacles. Keep children away fr om the air compres- sor at all times . Do not operate the product when fatigued or under the influence of alc[...]
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Page 8
8- ENG D23757 GLOSSAR Y Become familiar with these terms before operating the unit. CFM : Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measur e of air delivery . PSIG: Pounds per square inch gauge; a unit of measur e of pressur e. Code Certification: Products that bear one or mor e of the following marks: UL, CUL, ETL, CET[...]
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Page 9
9- ENG D23757 ASSEMBL Y (does not apply to all units) Assembly for “Pancake” units 1. Carefully place unit on side opposite of contr ols. 2. Using a 3/8 inch socket or nut driver remove the scr ews attaching the unit to the shipping pallet. NOTE : These screws will be used to install the rubber feet. 3. Attach the four rubber feet to the unit?[...]
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Page 10
10- ENG D23757 GROUNDING INSTRUCTIONS RISK OF ELECTRICAL SHOCK. In the event of a short cir- cuit, grounding r educes the risk of shock by providing an escape wire for the electric curr ent. This air compressor must be pr operly grounded. The portable air compressor is equipped with a cor d having a grounding wir e with an appropriate gr ound- ing [...]
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Page 11
11- ENG D23757 Extension Cords Using extension cords is not r ecommended. The use of extension cords will cause voltage to drop r esulting in power loss to the motor and overheating. Instead of using an extension cord, incr ease the working reach of the air hose by attaching another length of hose to its end. Attach additional lengths of hose as ne[...]
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Page 12
12- ENG D23757 OPERA TION Know Y our Air Compr essor READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERA TING YOUR UNIT . Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for futur e refer ence. Description of Operation Become familiar with these controls b[...]
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Page 13
13- ENG D23757 Pressur e Release V alve: The pressure release valve located on the side of the pressur e switch, is designed to automatically release compr essed air from the compr essor head and the outlet tube when the air compressor r eaches “cut-out” pressur e or is shut off. The pr essure r elease valve allows the motor to restart fr eely [...]
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Page 14
14- ENG D23757 MAINTENANCE Customer Responsibilities Daily or after each use Before each use Check Safety V alve ● Drain T ank ● T o Check Safety V alve If the safety valve does not work properly , over - pressurization may occur , causing air tank rupture or an explosion. Before starting compr essor , pull the ring on the safety valve to make [...]
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Page 15
15- ENG D23757 T o Replace or Clean Check V alve 1. Release all air pressur e from air tank. See “T o Drain T ank” in the Maintenance section. 2. Unplug outfit. 3. a. (if equipped) Remove the hose by removing the hose clamp. NOTE: The hose clamp is not r eusable. Y ou must purchase a new hose clamp, see the Parts List Manual or purchase a stand[...]
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Page 16
16- ENG D23757 T o Replace Regulator 1. Release all air pressur e from air tank. See “T o Drain T ank” in the Maintenance section. 2. Unplug outfit. 3. Using an adjustable wrench r emove the gauges and quick connect or hose adapter from the r egulator . 4. Remove the regulator . 5. Apply pipe sealant tape to the nipple on the standpipe or regul[...]
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Page 17
17- ENG D23757 TROUBLESHOOTING Performing repairs may expose voltage sour ces, moving parts or compressed air sour ces, moving parts or com- pressed air sour ces. Personal injury may occur . Prior to attempting any repairs, unplug the air compr essor and bleed off all air tank air pr essure. PROBLEM CAUSE CORRECTION Pressur e switch does not shut o[...]
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Page 18
18- ENG D23757 Regulator will not shut off air outlet. Damaged regulator Replace PROBLEM CAUSE CORRECTION It is normal for “some” pres- sure dr op to occur . If there is an excessive amount of pressur e drop when the accessory is used, adjust the regulator following the instructions in the “Description of Operation” paragraph in the “Oper[...]
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Page 19
19- ENG D23757 PROBLEM CAUSE CORRECTION Motor will not run. Check fuse box for blown fuse and replace as neces- sary . Reset circuit br eak- er . Do not use a fuse or cir- cuit breaker with higher rat- ing than that specified for your particular branch circuit. Check for proper fuse. Y ou should use a time delay fuse. Check for low voltage prob- le[...]
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Page 20
20- ENG D23757 LIMITED W ARRANTY DeVilbiss Air Power Company warrants to the original purchaser who uses the pr oduct in a con- sumer application (personal, residential or household usage) that all products cover ed under this war- ranty are free fr om defects in material and workmanship for one year from the date of pur chase. All products covered[...]