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DeVillbiss Air Power Company D25572 manual

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Table of contents for the manual

  • Page 1

    Record All Information for future r eference: Brand: Purchase Date: Model #: Serial #: Questions? 1-800-888-2468 Register your product online www .devap.com CONSUMER SAFETY INFORMA TION . .2 SAFETY GUIDELINES/DEFINITIONS . .2 SAFETY INSTRUCTIONS . . . . . . . . . .2-8 ASSEMBL Y . . . . . . . . . . . . . . . . . . . .9-11 OPERA TION . . . . . . . . [...]

  • Page 2

    2- ENG D25572 Read Operators Manual. Do not operate equipment until you have read operators Manual for Safety , Assembly , Operation, and Maintenance Instructions. This product may not be equipped with a spark arr esting muffler . If the product is not equipped and will be used ar ound flammable materials, or on land covered with materials such as [...]

  • Page 3

    3- ENG D25572 i ndicates an imminently hazardous situation which, if not avoided, will result in death or serious injury . indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury . indicates a potentially hazardous situation which, if not avoided,may r esult in minor or moderate injury used without[...]

  • Page 4

    4- ENG D25572 Operation of unit when damaged, or with guards or panels removed. Removal of guarding could expose electrically charged components and result in electrocution. Do not operate generator with protective guar ding removed. Improper connection of items to generator . Exceeding the load capacity of the generator by attaching too many items[...]

  • Page 5

    5- ENG D25572 RISK OF FIRE HAZARD WHA T CAN HAPPEN HOW TO PREVENT IT Improper storage of fuel Improperly stor ed fuel could lead to accidental ignition. Fuel improperly secur ed could get into the hands of children or other unqualified persons. Store fuel in a OSHA appr oved container designed to hold gasoline. Store container in se- cure location [...]

  • Page 6

    6- ENG D25572 RISK OF UNSAFE OPERA TION HAZARD WHA T CAN HAPPEN HOW TO PREVENT IT Operation of generator in careless manner All sources of ener gy include the potential for injury . Unsafe operation or maintenance of your generator could lead to serious injury or death to you or others. • Review and understand all of the operating instructions an[...]

  • Page 7

    7- ENG D25572 RISK OF UNSAFE OPERA TION (Continued) HAZARD WHA T CAN HAPPEN HOW TO PREVENT IT Improper raising or suspending can cause damage to the generator . Always use cables, chains, or straps rated at 2000 lbs working load or more to raise or suspend generator . Operation of voltage sensitive appli- ances without a voltage surge protector Any[...]

  • Page 8

    8- ENG D25572 HAZARD WHA T CAN HAPPEN HOW TO PREVENT IT HAZARD WHA T CAN HAPPEN HOW TO PREVENT IT RISK OF MOVING P ARTS Never operate generator with guarding or cover plates removed. A void wearing loose fitting clothing or jewelry which could be caught by moving parts. The generator contains parts which rotate at high speed during operation. These[...]

  • Page 9

    9- ENG D25572 NOTE: This manual is a general manual. Information in this manual may or may not pertain to your model. Please read car efully . NOTE: Left and right describes the location of a part with the operator facing the outlet panel. REMOVE GENERA TOR FROM CARTON • Open carton from top. • Cut carton along dotted lines. • Remove all cart[...]

  • Page 10

    10- ENG D25572 FOR GBE4010 AND GBFE6010 5. Remove the nut from the solenoid post with the panel assembly wire harness. Place one end of the posi- tive (red) battery cable onto this post with the panel assembly wire. Reassemble nut and tighten securely . See Figure 4. FOR GBV7000, GBV7010, GBVE8000 5. Remove the nut from the solenoid post and place [...]

  • Page 11

    11- ENG D25572 EXTENSION CORDS When using an appliance or tool at a considerable distance from the generator , a 3-wire extension cor d that has a 3-blade grounding plug and a 3-slot receptacle that accepts the tool's plug MUST be used in or der to reduce the risk of electrical shock. A cord of adequate size must be used. Using the following c[...]

  • Page 12

    12- ENG D25572 OPERA TION KNOW YOUR GENERA TOR Read this General Manual and Safety Rules before operation of your Generator . Compare the illustration in your parts manual with your generator to familiarize yourself with the location of various controls and adjustments. Save all manuals for futur e references. GENERA TOR CAP ACITY IMPORT ANT : Exce[...]

  • Page 13

    13- ENG D25572 Engine speed has been factory set to provide safe operation. T ampering with the engine speed adjustment could result in over- heating of attachments and could cause a fire. Never attempt to “speed-up” the en- gine to obtain more performance. Both the output voltage and fr equency will be thrown out of standar d by this practice,[...]

  • Page 14

    14- ENG D25572 STOPPING ENGINE 1. Disconnect all electrical loads. 2. (if equipped) T ur n ON/OFF switch to "OFF" position. 3. Close fuel shut-of f valve. CONNECTING ELECTRICAL LOADS 1. Let engine run and warm up for five minutes after starting with no electrical load. Connect loads in the following manner to prevent damage to equipment: [...]

  • Page 15

    15- ENG D25572 CONNECTING PROCEDURE FOR RAISING OR SUSPENDING GENERA TORS EQUIPPED WITH LIFT RINGS Failure to pr operly connect lifting cables, chains, or straps can cause property damage, serious injury or death, and void the manufacturer's warranty . Always use cables, chains, or straps rated at 2000 lbs. working load or more to raise or sus[...]

  • Page 16

    16- ENG D25572 If you are going to stor e your generator for more than 30 days, use the following information as a guide to prepar e the generator for storage. Never store generator with fuel in the tank indoors or in enclosed, poorly ventilated areas, wher e fumes can reach an open flame, spark or pilot light as on a furnace, water heater , clothe[...]

  • Page 17

    17- ENG D25572 BA TTERY (ELECTRIC ST ART UNITS ONL Y) • Store battery as described by the battery manufactur er . NOTE : After storing battery for a long period of time it may lose its char ge. If the battery loses its char ge, manually start the engine with the battery connect- ed. The engine will rechar ge the battery as it runs. WA TT AGE CALC[...]

  • Page 18

    18- ENG D25572 3. The running wattage of examples 1 & 2 totals 1150 watts. The starting wattage of the small refrigerator is 2000 watts which is 1500 watts mor e than the running watts. T ake this difference of 1500 starting watts from the refrigerator and add to the total running watts of 1150. Example 3: 1500 Starting W atts 1150 Running W at[...]

  • Page 19

    19- ENG D25572 APPLIANCE OR LOAD DEVICE* REFRIGERA TOR/ FREEZER 800 SMALL REFRIGERA TOR AIR COND.(ROOM) SUMP PUMP 1/2 HP 600 TELEVISION CAUTION !! HOT PLA TE MICROWA VE SP ACE HEA TER 2400 1000 3 2 LIGHTING 60 WA TT BULBS 75 WA TT BULBS 100 WA TT BULBS 300 WA TT BULBS ELECTRIC LOAD GRAND TOT AL THIS TOT AL MUST BE LESS THAN YOUR GENERATOR RA TING W[...]

  • Page 20

    20- ENG D25572 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Engine will not start 1. Low on fuel or oil. 2. Ignition switch in "Off" position. 3. Faulty spark plug. 4. Choke in wrong position. 5. Fuel shut-off valve in closed position 6. Unit loaded during start- up. 1. Add fuel or oil. 2. T urn to "ON" position 3. Replace spa[...]

  • Page 21

    21- ENG D25572 LIMITED WARRANTY DeVilbiss Air Power Company warrants to the original purchaser who uses the pr oduct in a consumer application (personal, residential or household usage) that all products cover ed under this warranty are free fr om defects in material and workmanship for one year from the date of purchase. All products covered by th[...]

  • Page 22

    22- ENG D25572 CALL 1-800-888-2468 EXT 2 TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU FOR REP AIRS AND SERVICE P ART PURCHACES . QUICK F ACTS AL WA YS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT ENGINE GAS ENGINE OIL WA TT AGE WIRING BA TTER Y VOL T REG. ENGINE STORAGE OPERA TION Use clean, fresh gasoline with a minimum 87 octane rating. Do [...]